SunZoon Light User Guide 59022 V0513
Assembly
1. Deburr the axles by brushing
the ends against sandpaper.
This will make it easier to push
the axles into the wheels.
2
. Measure 1" from one of the
ends of the chassis board.
At that measurement, make
a mark on both sides of the
chassis board. Using the ruler,
draw a straight line across the
board that lines up with the
two marks (Figure 1). This is
where the rear axle will go.
3. From the same end, measure
4-1/2" back and make a mark
on both sides of the chassis
board. Again, use the ruler to
draw a straight line across the
board that lines up with the
two marks (Figure 1). This is
where the front axle will go.
4. From both ends of each axle
line, measure 1/4" and make
a mark intersecting with the
axle line (Figure 1). These four
marks will be where the screw
eyes are placed.
5. If you want to shape the chassis
board, do so now. Use a band saw and the template on page
7 to make a tapered body shape. Or cut it to another shape
of your choice, but take care not to cut off the marks for the
axles and screw eyes. Another option is to use sandpaper to
round off the edges of the chassis board.
Figure 1
