PIPER AIRCRAFT, INC.
PA-28-161, WARRIOR III
MAINTENANCE MANUAL
PAGE 1
Nov 30/06
4A9
INTRODUCTION
INTRODUCTION
1.
Instructions for Continued Airworthiness
WARNING: INSTRUCTIONS FOR CONTINUED AIRWORTHINESS (ICA) FOR ALL NON-PIPER
APPROVED STC INSTALLATIONS ARE NOT INCLUDED IN THIS MANUAL. WHEN A
NON-PIPER APPROVED STC INSTALLATION IS INCORPORATED ON THE AIRPLANE,
THOSE PORTIONS OF THE AIRPLANE AFFECTED BY THE INSTALLATION MUST BE
INSPECTED IN ACCORDANCE WITH THE ICA PUBLISHED BY THE OWNER OF THE
STC. SINCE NON-PIPER APPROVED STC INSTALLATIONS MAY CHANGE SYSTEMS
INTERFACE, OPERATING CHARACTERISTICS AND COMPONENT LOADS OR
STRESSES ON ADJACENT STRUCTURES, THE PIPER PROVIDED ICA MAY NOT BE
VALID FOR AIRPLANES SO MODIFIED.
The PIPER PA-28-161 Warrior III Maintenance Manual constitutes the Instructions for Continued
Airworthiness (ICA) in accordance with Federal Aviation Regulations (FAR) Part 23, Appendix G.
Chapter 4 contains the Airworthiness Limitations section (4-00-00) and the Inspection Program is in
Chapter 5 (5-20-00).
2.
General
This publication is prepared in accordance with the General Aviation Manufacturers Association (GAMA)
Specification No. 2, with respect to the arrangement and content of the System/Chapters within the
designated Chapter/Section-numbering system.
WARNING: USE ONLY GENUINE PIPER AIRCRAFT PARTS OR PIPER AIRCRAFT APPROVED
PARTS OBTAINED FROM PIPER APPROVED SOURCES, IN CONNECTION WITH THE
MAINTENANCE AND REPAIR OF PIPER AIRPLANES.
This manual generally does not contain hardware callouts for installation. Hardware callouts are only
indicated where a special application is required. To confirm the correct hardware used, refer to the
PA-28-161 Parts Catalog, P/N 761-897, and FAR 43 for proper use.
Genuine PIPER parts are produced and inspected under rigorous procedures to insure airworthiness
and suitability for use in PIPER airplane applications. Parts purchased from sources other than PIPER,
even though identical in appearance, may not have had the required tests and inspections performed,
may be different in fabrication techniques and materials, and may be dangerous when installed in an
airplane.
Additionally, reworked or salvaged parts or those parts obtained from non-PIPER approved sources,
may have service histories which are unknown or cannot be authenticated, may have been subjected to
unacceptable stresses or temperatures or may have other hidden damage not discernible through
routine visual or nondestructive testing. This may render the part, component or structural assembly,
even though originally manufactured by PIPER, unsuitable and unsafe for airplane use.
PIPER AIRCRAFT, INC. expressly disclaims any responsibility for malfunctions, failures, damage or
injury caused by use of non-PIPER approved parts.
NOTE: PIPER AIRCRAFT, INC. expressly reserves the right to supersede, cancel and/or declare
obsolete any part, part numbers, kits or publication that may be referenced in this manual
without prior notice.
In any question concerning the care of your airplane, be sure to include the airplane serial number in
any correspondence.
Summary of Contents for PA-28-161
Page 30: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 1C2 THIS PAGE INTENTIONALLY BLANK...
Page 38: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 1C10 THIS PAGE INTENTIONALLY BLANK...
Page 84: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 1E12 THIS PAGE INTENTIONALLY BLANK...
Page 97: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 1F1 CHAPTER 7 LIFTING AND SHORING...
Page 98: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 1F2 THIS PAGE INTENTIONALLY BLANK...
Page 106: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 1F10 THIS PAGE INTENTIONALLY BLANK...
Page 115: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 1F19 CHAPTER 9 TOWING AND TAXIING...
Page 116: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 1F20 THIS PAGE INTENTIONALLY BLANK...
Page 125: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 1G5 CHAPTER 10 PARKING AND MOORING...
Page 126: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 1G6 THIS PAGE INTENTIONALLY BLANK...
Page 136: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 1G16 THIS PAGE INTENTIONALLY BLANK...
Page 153: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 1H11 CHAPTER 12 SERVICING...
Page 154: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 1H12 THIS PAGE INTENTIONALLY BLANK...
Page 194: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 1J4 THIS PAGE INTENTIONALLY BLANK...
Page 244: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 2C2 THIS PAGE INTENTIONALLY BLANK...
Page 261: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 2C19 CHAPTER 23 COMMUNICATIONS...
Page 262: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 2C20 THIS PAGE INTENTIONALLY BLANK...
Page 275: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 2D9 CHAPTER 24 ELECTRICAL POWER...
Page 276: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 2D10 THIS PAGE INTENTIONALLY BLANK...
Page 318: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 2F6 THIS PAGE INTENTIONALLY BLANK...
Page 333: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 2G1 CHAPTER 27 FLIGHT CONTROLS...
Page 334: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 2G2 THIS PAGE INTENTIONALLY BLANK...
Page 403: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 2J5 CHAPTER 28 FUEL...
Page 404: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 2J6 THIS PAGE INTENTIONALLY BLANK...
Page 466: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 3C2 THIS PAGE INTENTIONALLY BLANK...
Page 476: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 3C16 THIS PAGE INTENTIONALLY BLANK...
Page 487: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 3D7 CHAPTER 32 LANDING GEAR...
Page 488: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 3D8 THIS PAGE INTENTIONALLY BLANK...
Page 531: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 3F3 CHAPTER 33 LIGHTS...
Page 532: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 3F4 THIS PAGE INTENTIONALLY BLANK...
Page 552: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 3G2 THIS PAGE INTENTIONALLY BLANK...
Page 601: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 3I11 CHAPTER 37 VACUUM...
Page 602: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 3I12 THIS PAGE INTENTIONALLY BLANK...
Page 626: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 3J12 THIS PAGE INTENTIONALLY BLANK...
Page 679: ...4C1 PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL CHAPTER 51 STRUCTURES...
Page 680: ...4C2 PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL THIS PAGE INTENTIONALLY BLANK...
Page 717: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 4D15 CHAPTER 52 DOORS...
Page 718: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 4D16 THIS PAGE INTENTIONALLY BLANK...
Page 733: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 4E7 CHAPTER 53 FUSELAGE...
Page 734: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 4E8 THIS PAGE INTENTIONALLY BLANK...
Page 743: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 4E17 CHAPTER 55 STABILIZERS...
Page 744: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 4E18 THIS PAGE INTENTIONALLY BLANK...
Page 771: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 4G1 CHAPTER 56 WINDOWS...
Page 772: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 4G2 THIS PAGE INTENTIONALLY BLANK...
Page 783: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 4G13 CHAPTER 57 WINGS...
Page 784: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 4G14 THIS PAGE INTENTIONALLY BLANK...
Page 815: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 4H21 CHAPTER 61 PROPELLERS...
Page 816: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 4H22 THIS PAGE INTENTIONALLY BLANK...
Page 828: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 4I10 THIS PAGE INTENTIONALLY BLANK...
Page 835: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 4I17 CHAPTER 71 POWER PLANT...
Page 836: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 4I18 THIS PAGE INTENTIONALLY BLANK...
Page 870: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 4K4 THIS PAGE INTENTIONALLY BLANK...
Page 917: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 5C1 CHAPTER 74 IGNITION...
Page 918: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 5C2 THIS PAGE INTENTIONALLY BLANK...
Page 955: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 5D15 CHAPTER 77 ENGINE INDICATING...
Page 956: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 5D16 THIS PAGE INTENTIONALLY BLANK...
Page 971: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 5E7 CHAPTER 78 EXHAUST...
Page 972: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 5E8 THIS PAGE INTENTIONALLY BLANK...
Page 981: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 5E17 CHAPTER 79 OIL...
Page 982: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 5E18 THIS PAGE INTENTIONALLY BLANK...
Page 995: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 5F7 CHAPTER 80 STARTING...
Page 996: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 5F8 THIS PAGE INTENTIONALLY BLANK...
Page 1010: ...PIPER AIRCRAFT INC PA 28 161 WARRIOR III MAINTENANCE MANUAL 5F22 THIS PAGE INTENTIONALLY BLANK...