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Pioneer CDJ 1000MK3 - Professional CD/MP3 Turntable, Service Manual

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Pioneer CDJ 1000MK3 - Professional CD/MP3 Turntable Service Manual Download Page 6

 

CDJ-1000MK3

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1. SPECIFICATIONS

1. General

System ..........................  Compact disc digital audio system
Power requirements ..........  AC 120 V, 60 Hz (KUCXJ type)
 

AC 220 V to 240V, 50/60 Hz (WYXJ5 type)

 

AC 110 V to 240V, 50/60 Hz (TLFXJ type)

Power consumption .............................  28 W (KUCXJ type)
 

27 W (WYXJ5 type)

 

27 W (TLFXJ type)

Operating temperature ................................ +5 ºC to +35 ºC
Operating humidity ........................................... 5 % to 85 %

(There should be no condensation of moisture.)

Weight .......................................................... 4.2 kg (9.26 lb)
Dimensions ......................  320 (W) x 370 (D) x 105 (H) mm

12 - 5/8 (W) x 14 - 9/16 (D) x 4 - 1/8 (H) in

2. Audio section

Frequency response ....................................  4 Hz to 20 kHz
Signal-to-noise ratio ....................... 115 dB or more (JEITA)
Distortion ................................................... 0.006 % (JEITA)

3. Accessories

 Operating instructions .................................................... 1

 Power cord (KUCXJ and WYXJ5 types) ........................ 1

 Power cord (TLFXJ type) ............................................... 2

 Audio cable ....................................................................  1

 Control cord ...................................................................  1

 Forced eject pin

   (housed in a groove in the bottom panel) ....................... 1

 SD memory card ............................................................ 1

 Limited warranty (KUCXJ only)....................................... 1

NOTE:

Specifications and design are subject to possible 
modification without notice.

Audio Cable
(VDE1064)  L=1.5m

Forced Eject Pin
(DEX1013)

SD Memory Card
(DWX2622)

Power Cord
(KUCXJ type : ADG7021)
(WYXJ5 : ADG1154)
(TLFXJ type : ADG1154, ADG7097)

Control Cord
(XDE3063)  L=1 m

 Accessories

AC power cord for TLFXJ type

 

Region

Plug type

For European type region

Caution

ADG1154

ADG7097

European two-pin plug

Caution

Taiwanese two-pin flat-bladed plug

 AC power cord and converter plug use

Do not use this power cord set in Taiwan.

For use in Taiwan only.
In other areas, please do not use.

For Taiwan exclusively

The type of cord which can be used depends on the power voltage in each region or
country. Please make sure you use the correct cord due to the possibility of fire or other
hazard if used incorrectly (see below).

Summary of Contents for CDJ 1000MK3 - Professional CD/MP3 Turntable

Page 1: ...ECTRONICS ASIACENTRE PTE LTD 253 Alexandra Road 04 01 Singapore 159936 PIONEER CORPORATION 2006 CDJ 1000MK3 RRV3353 COMPACT DISC PLAYER CDJ 1000MK3 THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL S AND TYPE S Model Type Power Requirement Remarks CDJ 1000MK3 KUCXJ AC 120V CDJ 1000MK3 WYXJ5 AC 220 240V CDJ 1000MK3 TLFXJ AC 110 240V For details refer to Important Check Points for good servicing T IZ...

Page 2: ...ervice Manual may create shock fire or other hazards Product Safety is continuously under review and new instructions are issued from time to time For the latest information always consult the current PIONEER Service Manual A subscription to or additional copies of PIONEER Service Manual may be obtained at a nominal charge from PIONEER Leakage current tester Reading should not be above 0 5 mA Devi...

Page 3: ...nism The position of the switch S2401 for detecting loading completion is detected by the system microprocessor and the design prevents laser diode oscillation when the switch is not in LPS1 terminal side when the mechanism is not clamped and LPS1 signal is high level Thus the interlock will no longer function if the switch is deliberately set to LPS1 terminal side if LPS1 signal is low level In t...

Page 4: ... the product Please check that neither solder debris nor screws remain inside the product 8 There should be no semi broken wires scratches melting etc on the coating of the power cord Damaged power cords may lead to fire accidents so please be sure that there are no damages If you find a damaged power cord please exchange it with a suitable one 9 There should be no spark traces or similar marks on...

Page 5: ...9 MFLB ASSY 36 3 10 SLDB and RSWB ASSYS 38 3 11 JFLB KSWB and JOGB ASSYS 40 3 12 SW POWER SUPPLY ASSY 42 3 13 WAVEFORMS 44 3 14 VOLTAGES 53 4 PCB CONNECTION DIAGRAM 55 4 1 MAIN ASSY 56 4 2 SLMB SPCN INSW and SDCB ASSYS 60 4 3 MJCB ASSY 62 4 4 MFLB and RSWB ASSYS 64 4 5 SLDB ASSY 68 4 6 KSWB ASSY 69 4 7 JFLB and JOGB ASSYS 70 4 8 SW POWER SUPPLY ASSY 72 5 PCB PARTS LIST 73 6 ADJUSTMENT 77 6 1 TEMPO...

Page 6: ...le 1 Control cord 1 Forced eject pin housed in a groove in the bottom panel 1 SD memory card 1 Limited warranty KUCXJ only 1 NOTE Specifications and design are subject to possible modification without notice Audio Cable VDE1064 L 1 5m Forced Eject Pin DEX1013 SD Memory Card DWX2622 Power Cord KUCXJ type ADG7021 WYXJ5 ADG1154 TLFXJ type ADG1154 ADG7097 Control Cord XDE3063 L 1 m Accessories AC powe...

Page 7: ...CDJ 1000MK3 7 5 6 7 8 5 6 7 8 C D F A B E ...

Page 8: ...nt parts indicates the importance of the safety factor of the part Therefore when replacing be sure to use parts of identical designation Screws adjacent to mark on product are used for disassembly For the applying amount of lubricants or glue follow the instructions in this manual In the case of no amount instructions apply as you think it appropriate NOTES 2 10 11 12 14 13 TLFXJ only KUCXJ only ...

Page 9: ...Contrast table 2 NSP 11 Polyethylene Bag AHG7117 0 06 x 230 x 340 12 Packing Sheet AHG7010 13 Pad A DHA1533 14 Pad B DHA1534 15 Pad C DHA1535 16 Pad D DHA1536 17 Packing Case See Contrast table 2 Mark No Symbol and Description CDJ 1000MK3 KUCXJ CDJ 1000MK3 WYXJ5 CDJ 1000MK3 TLFXJ 1 Power Cord ADG7021 ADG1154 ADG1154 2 Power Cord Not used Not used ADG7097 7 Operating Instructions English DRB1397 No...

Page 10: ...T SIDE NON CONTACT SIDE F E B A M Refer to 2 3 CONTROL PANEL SECTION Refer to 2 4 SLOT IN MECHA SECTION 35 35 28 43 30 23 31 12 15 13 27 29 7 6 4 24 42 16 5 3 42 11 33 36 36 36 36 38 38 48 18 25 26 34 14 1 9 38 38 37 39 21 8 2 32 20 17 42 10 43 19 47 46 46 44 40 46 46 46 45 46 46 46 46 45 46 46 44 46 46 45 45 46 46 46 46 46 46 22 46 44 44 44 44 45 46 ...

Page 11: ...le 2 22 Dust Guard DEC2939 NSP 23 Rear Panel See Contrast table 2 24 Heatsink DNG1099 25 PCB Stay DNH2711 26 Shield Case DNH2712 27 Earth Plate C DNH2715 28 Shield Box DNH2728 29 Bottom Plate See Contrast table 2 30 Blind Cap DNK4218 31 Chassis DNK4553 32 Card Door DNK4554 33 Card Holder DNK4555 34 Insulator Assy DXA2092 35 Earth Plate VBK1070 36 Damper CNV6011 37 Earth Spring DBH1398 38 Float Spr...

Page 12: ...9 60 48 46 51 5 3 9 2 59 65 2 2 65 1 2 63 44 53 59 66 72 11 52 47 55 56 54 45 50 73 13 72 12 72 14 72 72 72 72 72 72 70 71 24 31 22 32 74 19 10 72 69 28 38 39 68 34 74 72 36 37 25 74 33 18 72 7 4 6 72 72 72 72 72 70 72 72 72 1 8 68 23 2 Lubricant Agent ZLB HFD1600 2 2 2 1 1 35 30 20 27 29 17 17 17 20 20 20 20 40 20 21 21 21 41 74 74 74 42 15 26 16 1 Grease GYA1001 ZLB PN397B 43 ...

Page 13: ...DNK4559 32 Gear DNK4560 33 Smoother DNK4561 34 Gear A DNK4562 35 Joint Gear 1 DNK4563 36 Joint Gear 2 DNK4564 37 Joint Gear 3 DNK4565 38 Compressor Plate DNK4566 39 Cam Plate DNK4567 40 Sheet SW DSX1065 41 Roller A Assy DXB1825 42 JOG Stay Assy DXB1876 43 Roller B Asssy DXB1877 44 Rotary Knob C DAA1194 45 Slide SW Knob DAC1926 46 Set Knob HS DAC1986 47 Set Knob MT DAC1987 48 Set Knob TIME DAC1991 ...

Page 14: ...N604 MAIN CN601 MAIN CN603 MAIN CN602 CONTACT SIDE NON CONTACT SIDE Refer to 2 5 TRAVERSE MECHA ASSY S 14 22 24 3 16 18 19 20 9 15 11 33 36 32 6 4 10 13 21 12 17 23 8 34 33 32 25 31 35 2 1 7 5 36 27 29 28 30 26 30 1 Dyefree GEM1036 ZLX ME413A 2 Grease GYA1001 ZLB PN397B 2 2 1 31 2 ...

Page 15: ...er Spacer DEC2420 13 Drive Lever DNK3406 14 Main Cam DNK3407 15 Disc Guide DNK3478 16 Clamp Arm DNK3576 17 Eject Lever DNK3684 18 Lever AP DNK3835 19 Lever BP DNK3836 NSP 20 Worm Gear DNK3910 21 Loading Gear DNK3911 22 Drive Gear DNK3912 23 Loading Base Assy S DEA1022 24 Clamper D4 Assy DXA2043 25 Inside SW Base DNK4236 26 Float Base G11 Assy DXB1793 27 Front Sheet DED1132 28 Vessel Cushion A DEC2...

Page 16: ...3 4 1 2 3 4 C D F A B E 2 5 TRAVERSE MECHA ASSY S MAIN CN604 SPCN CN3103 12 1 3 5 7 4 4 2 9 11 13 10 11 6 8 8 13 1 Grease GYA1001 ZLB PN397B 2 Grease GEM1007 ZLB PN948P 1 1 2 Cleaning liquid GEM1004 Cleaning paper GED 008 ...

Page 17: ...M1227 NSP 2 Spindle Motor G11 DXM1231 NSP 3 04RM2 Pickup Assy R OWY8071 NSP 4 Skew Screw DBA1263 NSP 5 Skew Spring DBH1437 NSP 6 Joint Spring J DBK1261 NSP 7 Slider Spring G11 J DBK1262 NSP 8 Guide Shaft S DLA1918 9 Joint DNK3858 NSP 10 Mounting Plate G11 J DNK4307 11 Screw 04 VBA1092 12 Screw BPZ20P080FTC 13 Screw BPZ26P080FTC ...

Page 18: ...C604 FLASH ROM LOAD CN601 LPS1 S2401 S2402 CN3301 CN2401 CN401 CN3002 LRCK CONT0 CONT1 CONT2 SERIAL COMMUNICATION DOUT M S3001 OEIC CN3103 CN3101 CN3102 CN602 CN604 CN603 175 176 CN605 LPS2 M 109 119 120 TE IC103 FLASH ROM IC102 128MB SDRAM 179 177 180 BCK SPINDLE MOTOR PICKUP ASSY STEPPING MOTOR LOADING MOTOR TRAVERSE MECHANISM SLOT IN MECHANISM 1 1 1 13 2 3 1 29 18 14 67 26 53 52 27 12 4 14 2 3 ...

Page 19: ...L CN1007 LED LED LED S3001 J1004 J1301 CN503 CN501 CN1502 CN1504 CN1503 CN2002 CN2004 JOG ROTATION DETECTION CN2003 CN2201 CN1507 D2201 ENCODER J1006 CN1201 CN2301 KEY KEY KEY JOG1 TCH CN2001 CN1001 1 2 3 13 16 AUDIO DATA 1 4 1 14 10 6 8 1 2 1 17 18 19 17 18 19 26 6 25 27 74 2 2 1 2 14 10 6 8 3 5 1 7 4 ANALOG AUDIO IC1512 OP AMP JA1502 AUDIO OUT JA1503 DIGITAL OUT JA1501 CONTROL SHEET SW V1001 DAT...

Page 20: ...01 Q602 1 5V 5V VD3V V 5S V 12S AC INLET AC CORD V 3R3 IC1514 IC1513 V 12S V 1R8 V 5A V 5A V 3R3 VD1R5 V 2R5FPGA V 1R6TI V 3R3 V 1R2FPGA VA3V CN3103 CN601 CN602 CN502 CN1501 CN1503 CN201 CN401 CN503 CN1506 CN3002 CN3102 PICKUP ASSY 5 12 13 1 5 2 1 7 9 12 9 11 10 5 13 5 2 1 7 9 SPINDLE MOTOR When VD1R5 is OFF IC606 output becomes OFF When V 3R3 is OFF IC303 output becomes OFF MAIN ASSY A SPCN ASSY ...

Page 21: ...1 CN1007 9 9 4 9 7 5 3 V 12A V 12AJ 4 6 3 11 11 3 V 12A VLOAD FLAC4 FLAC3 FLAC2 FLAC1 1 4 3 2 1 CN2002 CN2004 CN2201 CN2001 CN1001 CN1504 CN1507 CN301 CN1505 CN601 18 IC1502 IC1507 IC1504 IC1506 IC1503 IC1501 18 16 16 20 20 14 14 12 12 22 22 1 1 8 8 25 25 7 7 6 6 5 5 4 4 1 1 IC501 12V 5V V1001 DATA FL SW POWER SUPPLY ASSY M MJCB ASSY F JOGB ASSY L JFLB ASSY J MFLB ASSY G KSWB ASSY K SLDB ASSY H ...

Page 22: ... 2 3 4 C D F A B E 3 2 OVERALL WIRING DIAGRAM INSW ASSY DWS1369 TRAVERSE MECHANISM ASSY S DXX2566 D SLMB ASSY DWS1366 B SPCN ASSY DWX2559 C SDCB ASSY DWX2558 E MAIN ASSY DWG1591 A 1 4 A 4 4 A LOADING MOTOR ASSY S DEA1008 CN301 ...

Page 23: ...ing service parts be sure to refer to EXPLODED VIEWS and PARTS LIST or PCB PARTS LIST The mark found on some component parts indicates the importance of the safety factor of the part Therefore when replacing be sure to use parts of identical designation The power supply is shown with the marked box INLET ASSY KUCXJ DKP3754 WYXJ5 TLFXJ DKP3753 AC POWER CORD KUCXJ ADG7021 WYXJ5 ADG1154 TLFXJ ADG1154...

Page 24: ...CDJ 1000MK3 24 1 2 3 4 1 2 3 4 C D F A B E 3 3 MAIN ASSY 1 4 A 1 4 A 1 4 A 2 4 A 2 4 A 2 4 A 2 4 A 3 4 A 2 4 MAIN ASSY DWG1591 A 3 4 A 2 4 A 4 4 9 10 11 12 2 8 1 7 6 5 4 3 ...

Page 25: ...CDJ 1000MK3 25 5 6 7 8 5 6 7 8 C D F A B E A 1 4 A 2 4 3 4 4 4 ...

Page 26: ...CDJ 1000MK3 26 1 2 3 4 1 2 3 4 C D F A B E 3 4 MAIN ASSY 2 4 A 2 4 A 2 4 MAIN ASSY DWG1591 A 1 4 A 1 4 A 3 4 A 1 4 A 3 4 A 1 4 A 1 4 A 3 4 A 1 4 A 1 4 A 4 4 13 14 ...

Page 27: ... 6 7 8 5 6 7 8 C D F A B E A 2 4 A 3 4 A 1 4 A 1 4 A 3 4 A 1 4 CN1502 F CN1506 F CN1501 F Audio Data Signal Route DA DA DA DA Analog Audio Signal Route A A A A A A Digital Out Signal Route D D D D 15 17 21 20 18 19 16 ...

Page 28: ...CDJ 1000MK3 28 1 2 3 4 1 2 3 4 C D F A B E 3 5 MAIN ASSY 3 4 A 3 4 A 3 4 MAIN ASSY DWG1591 A 1 4 A 2 4 A 1 4 A 1 4 A 2 4 A 1 4 A 1 4 CN3002 E ...

Page 29: ...CDJ 1000MK3 29 5 6 7 8 5 6 7 8 C D F A B E A 3 4 A 1 4 A 2 4 A 2 4 A 2 4 A 4 4 A 1 4 27 26 25 24 23 22 Audio Data Signal Route DA Digital Out Signal Route D DA DA DA D ...

Page 30: ...AIN 4 4 and SLMB ASSYS A 4 4 A 1 4 A 2 4 CN3102 TO PICKUP ASSY C SLMB ASSY DWS1366 B B TO LOADING MOTOR ASSY S TO STEPPING MOTOR 32 33 31 37 38 36 43 44 34 41 28 29 42 40 39 30 35 FS TS FS FS FS FS ST ST SP SP SP SP ST ST ST ST TS TS L L L L L TS TS ...

Page 31: ...F A B E A 4 4 A 4 4 MAIN ASSY DWG1591 A 3 4 RF Signal Route Focus Servo Signal Route FS Tracking Servo Signal Route TS Spindle Motor Signal Route SP Stepping Motor Signal Route ST Loading Motor Signal Route L TS TS FS FS ST ST SP SP L L ...

Page 32: ...CDJ 1000MK3 32 1 2 3 4 1 2 3 4 C D F A B E 3 7 SPCN INSW and SDCB ASSYS C D CN602 A 4 4 SPCN ASSY DWX2559 C INSW ASSY DWS1369 D ...

Page 33: ...CDJ 1000MK3 33 5 6 7 8 5 6 7 8 C D F A B E E CN401 A 3 4 SDCB ASSY DWX2558 E ...

Page 34: ...CDJ 1000MK3 34 1 2 3 4 1 2 3 4 C D F A B E 3 8 MJCB ASSY F CN2002 MJCB ASSY DWG1605 F J M CN503 A 2 4 CN501 A 2 4 CN502 A 2 4 CN201 53 56 57 58 59 A A A A D D D D D ...

Page 35: ...LY WITH SAME TYPE NO AEK7018 491004 MFD BY LITTELFUSE INK FOR IC1507 CAUTION FOR CONTINUED PROTECTION AGAINST RISK OF FIRE REPLACE ONLY WITH SAME TYPE NO AEK7003 491 315 MFD BY LITTELFUSE INK FOR IC1513 CAUTION FOR CONTINUED PROTECTION AGAINST RISK OF FIRE REPLACE ONLY WITH SAME TYPE NO AEK7012 49101 6 MFD BY LITTELFUSE INK FOR IC1502 AND IC1503 CAUTION FOR CONTINUED PROTECTION AGAINST RISK OF FIR...

Page 36: ...CDJ 1000MK3 36 1 2 3 4 1 2 3 4 C D F A B E 3 9 MFLB ASSY G MFLB ASSY DWG1606 G CN2301 K CN1201 H J1301 I CN2001 J 45 47 48 46 ...

Page 37: ...CDJ 1000MK3 37 5 6 7 8 5 6 7 8 C D F A B E G 52 51 49 50 ...

Page 38: ...CDJ 1000MK3 38 1 2 3 4 1 2 3 4 C D F A B E 3 10 SLDB and RSWB ASSYS H SLDB ASSY DWS1367 H J1006 G GREEN RED ...

Page 39: ...CDJ 1000MK3 39 5 6 7 8 5 6 7 8 C D F A B E I H J1004 RSWB ASSY DWS1368 I G ...

Page 40: ...CDJ 1000MK3 40 1 2 3 4 1 2 3 4 C D F A B E 3 11 JFLB KSWB and JOGB ASSYS J JFLB ASSY DWG1602 J CN1504 F CN1001 G 61 62 60 63 ...

Page 41: ...CDJ 1000MK3 41 5 6 7 8 5 6 7 8 C D F A B E K L KSWB ASSY DWS1365 K JOGB ASSY DWG1603 L CN1007 G GREEN AMBER GREEN GREEN ...

Page 42: ...CDJ 1000MK3 42 1 2 3 4 1 2 3 4 C D F A B E 3 12 SW POWER SUPPLY ASSY SW POWER SUPPLY ASSY DWR1409 M M CN101 L N TO INLET ASSY ...

Page 43: ...CDJ 1000MK3 43 5 6 7 8 5 6 7 8 C D F A B E M CN201 CN601 CN301 CN1503 F CN1507 F CN1505 F ...

Page 44: ...7 pin SOUT V 5V div H 20µS div 20 21 CN501 9 pin SIN V 5V div H 20µS div CN501 11 pin XCS V 5V div H 20µS div A 2 4 MAIN ASSY 2 4 2 4 IC104 1 pin RSTCPU V 2V div H 500mS div IC114 8 pin CARD_XRST V 2V div H 500mS div A 1 4 MAIN ASSY 8 8 IC107 3 pin 66MHz CLOCK V 0 5V div H 5nS div A 1 4 MAIN ASSY 12 IC107 10 pin FPGA_66M V 0 5V div H 5nS div A 1 4 MAIN ASSY 22 IC402 27 pin MO_DOUT V 1V div H 200nS...

Page 45: ...33 34 35 32 33 34 35 IC601 14 pin TE V 2V div H 500µS div IC602 52 pin TEDRV V 2V div H 500µS div IC602 48 pin T V 5V div H 500µS div IC602 47 pin T V 5V div H 500µS div 32 33 34 35 32 33 34 35 IC601 14 pin TE V 2V div H 500µS div IC602 52 pin TEDRV V 2V div H 500µS div IC602 48 pin T V 5V div H 500µS div IC602 47 pin T V 5V div H 500µS div A 4 4 MAIN ASSY Mode PAUSE 36 37 38 36 37 IC601 10 pin FE...

Page 46: ...0 CN601 CN602 CN604 I C 6 0 1 IC603 Q601 Q603 R601 R602 R603 R609 R607 R608 R612 R613 R614 R622 R623 R628 R630 R632 R638 R640 R641 R642 R644 R645 R647 R648 R650 R653 R654 R655 R656 R657 R658 R659 R660 C316 C317 C318 R302 R661 C407 D303 R109 R110 R664 C51 C518 Q602 R665 R666 R472 R473 R474 R475 R476 R478 R479 R408 1 5 3 1 4 CONTACT SIDE 8 14 7 UP DOWN CONTACT SIDE CONTACT SIDE DOWN LF Production Co...

Page 47: ...449 C435 C432 C428 C430 C431 C427 R449 R448 C426 C429 R447 IC402 C425 C419 C418 C417 C415 C414 R434 C416 R517 R519 R516 R512 R132 R133 R134 6 C709 C710 IC604 R135 R159 R638 R640 C513 R650 R520 IC502 R521 R109 0 R114 R115 R116 R117 R119 R120 R522 IC503 R468 C517 C518 IC103 R464 R118 208 8 14 7 109 144 52 1 1 17 44 53 104 156 157 208 1 7 8 15 1 7 2 8 1 3 4 5 4 5 1 3 4 5 1 36 37 72 73 108 1 7 2 8 44 ...

Page 48: ...1 R122 C505 C509 C510 C512 D501 Q501 R301 C514 C515 CN503 R502 R503 R505 R511 R513 R515 C473 R105 R106 R107 R108 R111 D401 R465 R466 R467 R190 R193 C474 C475 C476 C478 C479 R471 R R531 R532 R533 R534 R535 C521 C522 C523 R536 R537 R538 37 36 25 24 13 12 1 8 5 48 109 73 108 37 72 36 28 27 1 54 15 14 1 28 1 ROUT 2 GND D0 XWE0 RDWR XRD XCS0 XWE1 XCS3 XCASL XRAS3L D7 A1 A7 XCS2 XCS4 XCS5 XCS6 109 73 10...

Page 49: ...605 R606 R618 R619 R621 R626 R627 R629 R631 R633 R636 R637 R643 R646 R652 C301 C319 C320 C321 C322 C323 C508 D301 D302 R301 R303 R306 R307 R311 R312 C329 R315 R313 R314 R662 R663 R402 C603 C477 R471 R477 Q604 Q605 R620 R615 R616 R617 R610 R611 1 V 12S SECOND 8 5 1 CS2 XCS4 XCS5 XCS6 37 36 CONTACT SIDE UP LF 2 V 12S 3 GNDR 4 GNDR 5 V 5S 6 GND 8 GND 7 V 3R3 9 V 1R8 1 LPS1 2 GND 3 LPS2 1 EMN 2 EMP R4...

Page 50: ... R1094 R1095 R1096 R1097 R1098 TOUCH BRAKE VR1002 S1004 FKD S1003 FLD S1005 JOG MODE D1010 D1015 D1016 J1006 S1006 CALL FWR S1007 CALL BACK S1009 S1008 MEMORY 1 REMO 2 REMO 3 V 5D 4 RMIN 5 FLWR 6 GNDD CN1005 S1015 RELOOP CN1001 S1118 LOCK EJECT VR1001 RELEASE DELETE LOCK DIRECT 9 VLED 8 GLED 7 MTL 6 TRESL 5 KEY1_B 4 V 5D 3 ADCT 2 ADIN 1 GNDD 5 FLAC2 6 VLDMFL 7 VLDMFL 8 GLED 9 RESET 10 VLED 11 RXD ...

Page 51: ...70 R1069 R1068 C1014 C1012 C1003 R1067 C1002 C1001 R1065 IC1003 C1025 R1086 R1087 R1085 C1026 C1027 R1064 S1015 RELOOP D1006 D1004 D1005 S1014 LOOP OUT S1012 S1013 TIME TEXT S1013 LOOP IN D1001 D1002 CN1007 S1002 REC MODE D1011 S1018 C D1009 D1014 D1018 S1017 B D1007 D1008 D1013 S1016 A D1003 D1012 D1017 CN1001 2 SW0 1 GNDD 1 GNDD 2 PLAY 3 CUE 4 KEY0_B 5 PLAYL 6 CUEL 7 GNDD 8 MMCL 9 VLED 10 GLED 2...

Page 52: ... div H 100µS div Mode PLAY Mode PLAY 1kHz 0dB 54 54 JA1502 1 pin ROUT V 2V div H 500µS div Mode PLAY 1kHz 0dB 55 55 JA1503 DOUT V 0 2V div H 500nS div Mode PLAY Measurement condition Termination nothing In case of 75 Ω termination level becomes half 0 5V 56 57 56 CN1504 18 pin FLAC1 V 5V div H 5µS div 57 CN1504 16 pin FLAC2 V 5V div H 5µS div Mode PLAY 58 59 58 CN1504 14 pin FLAC3 V 5V div H 5µS d...

Page 53: ...to 0 4 22 0 55 to 0 71 23 1 80 to 1 82 24 1 69 to 1 73 25 1 71 to 1 73 26 1 52 to 1 63 27 3 31 28 0 008 29 1 43 to 1 53 30 1 39 to 1 50 31 0 90 to 0 94 32 0 85 to 0 92 33 0 84 to 0 95 34 0 9 to 1 2 35 0 80 to 0 87 36 0 085 to 0 093 37 3 31 38 1 642 39 2 20 to 2 23 40 0 14 to 0 20 41 0 009 42 1 42 to 1 45 43 3 31 44 1 35 to 1 43 45 1 32 to 1 38 46 0 009 47 1 02 to 1 13 48 0 9 to 1 1 49 3 31 50 1 54...

Page 54: ...7 1 681 99 0 008 28 0 009 100 0 013 to 0 015 29 0 009 101 0 013 30 3 31 102 0 020 to 0 100 31 1 68 to 1 75 103 3 31 32 1 81 to 1 84 104 0 008 33 0 75 105 0 to 0 07 34 0 39 to 0 78 106 0 019 35 1 47 to 1 48 107 0 015 to 0 017 36 1 52 to 1 53 108 0 015 to 0 017 37 0 6 to 1 4 109 0 012 38 3 31 110 0 013 39 0 008 111 3 31 40 1 19 to 1 30 112 0 008 41 1 47 to 1 49 113 0 013 42 1 38 to 1 45 114 0 012 43...

Page 55: ...ted on this PCB include all necessary parts for several destinations For further information for respective destinations be sure to check with the schematic diagram 4 View point of PCB diagrams Symbol In PCB Diagrams Symbol In Schematic Diagrams Part Name B C E D D G G S S B C E B C E D G S B C E B C E B C E Transistor Transistor with resistor Field effect transistor Resistor array 3 terminal regu...

Page 56: ...704 C705 C706 C709 CN601 CN602 CN604 I C 6 0 1 IC603 Q601 Q603 R601 R602 R603 R609 R607 R608 R612 R613 R614 R622 R623 R628 R630 R632 R63 R641 R642 R644 R645 R647 R648 R650 R653 R654 R655 R656 R657 R658 R659 R660 C316 C317 C318 R302 R661 C407 D303 R10 R110 R664 C518 Q602 R665 R666 R472 R473 R474 R475 R476 R478 R479 R408 1 5 3 1 4 CONTACT SIDE 8 7 UP DOWN CONTACT SIDE CONTACT SIDE DOWN LF Production...

Page 57: ...435 C432 C428 C430 C431 C427 R449 R448 C426 C429 R447 IC402 C425 C419 C418 C417 C415 C414 R434 27 C416 C330 R517 R519 R516 R512 R132 R133 R134 C698 4 C706 C709 C710 IC604 R135 R159 R638 R640 R647 C513 R648 R650 R520 IC502 R521 R109 R110 R114 R115 R116 R117 R119 R120 R522 IC503 R468 C517 C518 IC103 R476 R478 R479 R464 R118 R408 208 8 14 7 109 144 LF 52 1 1 17 TXD RXD VD3V 44 53 104 156 157 208 1 1 ...

Page 58: ... C505 C509 C510 C512 D501 Q501 R301 C514 C515 CN503 R502 R503 R505 R511 R513 R515 C473 R105 R106 R107 R108 R111 D401 R465 R466 R467 R190 R193 C474 C475 C476 C478 C479 R47 R531 R532 R533 R534 R535 C521 C522 C523 R536 R537 R538 37 36 25 24 13 12 1 48 109 73 108 37 72 36 28 27 1 54 15 14 1 28 1 ROUT 2 GND D0 XWE0 RDWR XRD XCS0 XWE1 XCS3 XCASL XRAS3L D7 A1 A7 XCS2 XCS XCS5 109 73 108 72 CONTACT SIDE U...

Page 59: ...9 R631 R633 R636 R637 R643 R646 R649 R652 C301 C319 C320 C321 C322 C323 C508 D301 D302 R301 R303 R306 R307 R311 R312 C329 R315 R313 R314 11 R513 R515 R662 C473 R663 D401 R402 C603 C474 C475 C476 C477 C478 C479 R471 R477 Q604 Q605 R620 R615 R616 R617 R610 R611 37 36 1 1 V 12S SECOND 8 5 48 1 CS0 XCS3 XCASL XRAS3L XCS2 XCS4 XCS5 XCS6 109 73 108 37 72 36 TACT SIDE CONTACT SIDE UP UP LF 2 V 12S 3 GNDR...

Page 60: ...8 R3024 R3023 R3021 R3020 R3019 R3012 D3006 D3005 D3004 D3003 C3003 R3025 R3010 R3009 R3004 R3003 R3001 CN3001 C3002 R3017 R3027 R3029 R3022 R3011 R3006 R3005 R3015 D3008 R3028 R3033 R3030 R3016 R3014 R3013 D3007 D3002 D3001 C3004 R3026 R3008 R3007 C3001 R3035 R3034 R3032 R3031 S3001 SIDE UP CONTACT DWX2558 SDCB 2 2 CMKM P3X 9 1 8 SIDE A SIDE A B C D E SLMB ASSY B INSW ASSY D SPCN ASSY C SDCB ASSY...

Page 61: ...CDJ 1000MK3 61 5 6 7 8 5 6 7 8 C D F A B E LF 1 3 1 2 SLOTSW SLOTSW S2402 SLMB DWS1366 CMKM P3X 3 LPS2 2 GNDD 1 LPS1 CN2401 S2401 40HI SIDE B SIDE B B SLMB ASSY B DNP2212 B CN2401 ...

Page 62: ...R1511 R1510 R1509 R1508 R1507 R1506 R1505 R1504 R1503 Q1506 Q1505 JA1502 JA1501 IC1512 CN1506 CN1505 C1529 C1528 C1526 C1525 C1523 JA1503 C1506 C1505 C1504 C1503 C1513 C1502 C1501 C1530 C1508 CN1502 C1520 C1519 W106 W102 W104 W136 W107 W105 W103 W101 W117 W120 R1563 Q1508 W122 W121 Q1509 W138 W119 W316 W108 W137 11 V 12S 10 V 12S 9 GNDR 8 GNDR 7 V 5 6 GNDD 5 V 3R3 4 GNDD 3 V 1R8 2 GNDD 1 VLDCNT MJ...

Page 63: ...C1501 CN1507 CN1503 CN1501 C1527 C1525 Q1507 IC1514 IC1513 CN1504 C1524 C1507 R1562 R1561 R1502 C1530 2 W140 W127 W112 W116 W132 W126 W129 W131 W106 W110 W107 05 W111 W133 R1563 W124 W109 W115 W108 W134 W311 REPLACE IC LINKS AS MARKED CAUTION MFD BY LITTELFUSE INC 491 800 49101 6 49101 6 491 200 491002 491002 491004 491 315 MJCB DWG1605 11 V 12S 10 V 12S 9 GNDR 8 GNDR 7 V 5 6 GNDD 5 V 3R3 4 GNDD 3...

Page 64: ... W194 W191 W187 W220 W190 W182 W186 W218 W180 W269 W213 W277 W278 W179 W212 W214 W216 W189 W150 W156 W261 W175 W262 W177 W294 W209 W274 W293 W210 W295 W238 W260 W174 W193 W192 W176 W155 W305 W183 W280 W241 W242 W157 W149 W148 W246 W302 W297 CN1007 W184 DWG1606 REV 1 GNDD 2 SW0 A MFLB C B REC MODE LOOP IN LOOP OUT TEXT WAVE TIME MODE RELOOP ICT FC 1 GNDD 2 PLAY 3 CUE 4 KEY0_B 5 PLAYL 6 CUEL 7 GNDD ...

Page 65: ...8 W288 W291 W290 W154 W153 W314 W310 W258 W233 W234 W283 W292 W235 W221 W309 W289 W226 W204 W259 W173 W224 W254 W249 W250 W317 W312 W318 2 REMO 3 V 5D 4 RMIN 5 FLWR 6 GNDD TOUCH BRAKE LOCK VINYL CDJ EJECT 1 REMO 61 FLD CALL CALL FLD BACK FWD DELETE MEMORY EJECT RELEASE JOG MODE DIRECT LOCK 9 VLED 8 GLED 7 MTL 6 TRESL 5 KEY1_B 4 V 5D 3 ADCT 2 ADIN 1 GNDD 4 FLAC2 5 FLAC2 6 VLDMFL 7 VLDMFL 8 GLED 9 R...

Page 66: ...1004 R1092 R1093 R1094 R1095 R1096 R1097 R1098 TOUCH BRAKE VR1002 S1004 FKD S1003 FLD S1005 JOG MODE D1010 D1015 D1016 J1006 S1006 CALL FWR S1007 CALL BACK S1009 S1008 MEMORY 1 REMO 2 REMO 3 V 5D 4 RMIN 5 FLWR 6 GNDD CN1005 S1015 RELOOP CN1001 S1118 LOCK EJECT VR1001 RELEASE DELETE LOCK DIRECT 9 VLED 8 GLED 7 MTL 6 TRESL 5 KEY1_B 4 V 5D 3 ADCT 2 ADIN 1 GNDD 4 FLAC2 5 FLAC2 6 VLDMFL 7 VLDMFL 8 GLED...

Page 67: ...069 R1068 014 C1012 C1003 R1067 C1002 C1001 R1065 IC1003 C1025 R1086 R1087 R1085 C1026 C1027 R1064 S1015 RELOOP D1006 D1004 D1005 S1014 LOOP OUT S1012 S1013 TIME TEXT S1013 LOOP IN D1001 D1002 CN1007 S1002 REC MODE D1011 S1018 C D1009 D1014 D1018 S1017 B D1007 D1008 D1013 S1016 A D1003 D1012 D1017 CN1001 2 SW0 1 GNDD 1 GNDD 2 PLAY 3 CUE 4 KEY0_B 5 PLAYL 6 CUEL 7 GNDD 8 MMCL 9 VLED 10 GLED 2 GNDD 3...

Page 68: ... S1203 S1202 S1201 TEMPO RESET TEMPO RANGE MASTER TEMPO CN1201 D1203 D1202 CMKM P3X bend bend 9 1 VR1202 D1203 D1202 CN1201 VR1201 S1203 S1202 S1201 C1203 W141 W145 W146 W143 W147 W151 W152 W144 W142 1 GNDD 2 ADIN 3 ADCT 4 V 5D 5 KEY1_B 6 TRESL 7 MTL 8 GLED 9 VLED DWS1367 ZERO POINT ADJ OPEN SIDE SLDB RESET TEMPO MASTER TEMPO TEMPO RANGE 1 9 SIDE A SIDE B H SLDB ASSY H DNP2214 B SLDB ASSY H DNP221...

Page 69: ...D D2309 1 2 GLED GNDD VLED D2304 GNDD VLED VLED GLED GLED GLED VLED D2302 D2301 VLED D2310 GNDD D2303 1 10 D2310 W2016 W2005 CN2301 D2301 D2302 D2303 D2304 D2305 D2306 D2307 D2308 D2309 S2301 S2302 S2303 S2304 S2305 S2306 W2017 W2009 W2010 W2014 W2007 W2003 W2002 W2006 W2004 W2011 W2012 W2001 W2013 W2008 W2054 ICT FC CONTACT SIDE DOWN 10 GLED 9 VLED 8 MMCL 7 GNDD 6 CUEL 5 PLAYL 4 KEY0_B 3 CUE 1 GN...

Page 70: ...2 2 JOG1 3 V 5D 4 GNDD 25 1 22 1 GNDD 9 GNDD V 5D V 5D VLOADJ VLOAD FLAC3 V 5D GNDD GNDD V 5D FLAC4 VLOAD FLAC3 GNDD 8 VLED 9 GLED 15 GNDD 16 FLAC2 22 VLOAD 21 GNDD 20 VLDMFL 19 GNDD 17 GNDD 18 FLAC1 14 FLAC3 13 RESET 12 FLAC4 11 XCS 10 GLED 1 V 5D 2 GNDD 3 SIN 4 SOUT 5 SCLK 6 TXD 7 RXD VLOAD 25 V 5D 24 GNDD 23 J_BK 22 J_LAT 21 J_SCLK 20 J_SDO 19 TCH 18 JOG2 17 JOG1 16 XCS 15 SIN 14 SOUT 7 VLDMFL ...

Page 71: ...G1 18 JOG2 19 TCH 20 J_SDO 21 J_SCLK 22 J_LAT 23 J_BK 24 GNDD 25 V 5D LF 22 VLOAD 21 GNDD 20 VLDMFL 19 GNDD 18 FLAC1 17 GNDD 16 FLAC2 15 GNDD 14 FLAC3 13 RESET 10 GLED 9 GLED 7 RXD 6 TXD 5 SCLK 4 SOUT 3 SIN 2 GNDD 1 V 5D 12 FLAC4 11 XCS 8 VLED CN2001 CN2002 C2004 Q2003 Q2002 JFLB DWG1602 GNDD V 5D VLOAD FLAC3 VLOAD GNDD V 5D GNDD GNDD V 5D FLAC3 GNDD GNDD GNDD CMKM P3X CONTACT SIDE 1 2 CONTACT SID...

Page 72: ...CDJ 1000MK3 72 1 2 3 4 1 2 3 4 C D F A B E 4 8 SW POWER SUPPLY ASSY SIDE A SIDE A M M SW POWER SUPPLY ASSY M CN1503 F CN1507 F CN1505 F TO INLET ASSY CN201 CN301 CN101 CN601 ...

Page 73: ... IC601 AN22022A IC303 BA00HC5FP IC605 BA15BC0WFP IC602 BD7905BFS IC104 BU4230G IC402 DSPD56367PV150 IC103 DYW1752 IC101 HD6417709SF133B D IC102 K4S281632F UC75 IC606 MM1478DFBE IC302 MM1592FF IC405 MM1661GH IC603 MN103S71F IC501 PE8001A IC604 PEA007A8 IC107 IC114 IC407 TC74VHC04FTS1 IC112 TC7SH04FUS1 IC111 IC113 IC115 TC7SH08FUS1 IC106 IC406 TC7SZU04FU IC502 IC503 TC7WH34FU IC403 TE4300PF IC401 TM...

Page 74: ...16S J OTHERS X101 CRYSTAL RESONATOR DSS1144 65 975 MHz X401 CERAMIC OSCILLATOR CSS1616 16 000 MHz X402 CRYSTAL RESONATOR VSS1084 16 9344 MHz CN502 CONNECTOR 9P AKM1295 CN602 13P FFC CONNECTOR DKN1275 CN604 4P FFC CONNECTOR DKN1288 CN601 26P FFC CONNECTOR DKN1448 CN401 13P FFC CONNECTOR VKN1305 CN501 15P FFC CONNECTOR VKN1307 CN603 CONNECTOR 2P VKN1940 CN605 CONNECTOR 3P VKN1941 CN503 CONNECTOR 6P ...

Page 75: ...JM78L05UA IC1002 PEG237B K IC1001 TC7SET08FUS1 Q1016 2SB1237X Q1001 Q1015 DTC124EUA D1010 NSPB500 0008 D1007 D1011 D1012 D1014 SLI 343URCW D1001 D1006 D1009 D1013 SLI 343YCW D1008 D1017 D1018 SLR 343EBT Mark No Description Part No D1015 D1016 SLR 343MC D1020 UDZS11 B SWITCHES AND RELAYS S1013 S1018 DSG1079 S1001 DSH1049 S1002 S1012 VSG1024 CAPACITORS C1002 C1003 CCSRCH101J50 C1026 C1027 CCSRCH150J...

Page 76: ...CTOR 25P 52492 2520 CN2003 CONNECTOR CKS1072 V2001 FL INDICATOR TUBE DEL1058 FL HOLDER DNF1735 CN2004 CONNECTOR 4P S4B PH K KKSWB ASSY SEMICONDUCTORS Q2301 Q2303 DTC124EUA D2305 D2308 SLI 343YCW D2301 D2304 SLR 343EBT D2309 D2310 SLR 343MC SWITCHES AND RELAYS S2301 S2302 DSG1079 S2303 S2306 VSG1024 CAPACITORS C2301 C2303 CCSRCH101J50 RESISTORS Allr Resistors RS1 16S J OTHERS CN2301 FFC CONNECTOR 1...

Page 77: ...DER VR VR1202 Zero Point ADJ Adjustment and Check Points LF 1 9 LF R1206 R1204 R1203 R1202 R1201 D1201 R1210 R1209 R1208 Q1202 Q1201 R1207 C1202 C1201 C1204 C1205 9 VLED 8 GLED 7 MTL 6 TRESL 5 KEY1_B 4 V 5D 3 ADCT 2 ADIN 1 GNDD ZERO POINT ADJ VR1202 S1203 S1202 S1201 TEMPO RESET TEMPO RANGE MASTER TEMPO CN1201 D1203 D1202 CMKM P3X bend bend SIDE B SLDB ASSY H 0 10mV Zero Point ADJ Necessary Adjust...

Page 78: ... to make it rotate top speed to 7 0 or more times to measure the rotation fall time required When it carries out continuously several times the time which took the average with a part for greatest ever 4 time is displayed 2nd henceforth Measurement which absorbed variation can be performed by performing this Jog Management Value 150 25 msec It judges by the 3rd measured value JOG Check Mode ON Top...

Page 79: ...ons in the display section and display functions In this mode buttons and the display function associated with such input can be checked 3 Mode for checking the load on the Jog dial In this mode the load on the Jog dial while it is rotated is measured 4 Mode for checking the operation of the player simple substance In this mode operation check of the mechanism and servo of the Player section This ...

Page 80: ...tion will be cleared E 7101 Exception interrupt outbreak error Unrecoverable Turn the power off The error indication will be cleared E 7201 TOC not readable The error indication is cleared when the EJECT process is finished E 8301 Error during startup The error indication is cleared when the EJECT process is finished or startup is completed successfully E 8302 Error during playback The error indic...

Page 81: ...pt TEMP and MEMORY buttons SERVICE MODE Mode for checking buttons and display functions or mode for checking the load of the jog dial Position other than the maximum It will become the check mode of buttons and display functions and if each button is pressed FL display and LED which correspond light up It will become JOG load check mode and top speed and time will be displayed on a FL dot matrix p...

Page 82: ... MODE TEXT WAVE DELETE All FL lights up All FL lights up All LED lights up Note MEMORY MEMORY _ CARD _ EJECT EJECT CUE LOOP CALL 2 CALL 2 CUE LOOP CALL 3 CALL 3 TOUCH SENSOR TOUCH SW JOG rotating to FWD JOG JOG rotating to REV JOG DIRECTION Reverse REV EJECT LOCK lock Notes As for HOT CUE button LED as for HOT CUE A red HOT CUE B are green and LED of an orange turns on HOT CUE C A display of TOUCH...

Page 83: ...CDJ 1000MK3 83 5 6 7 8 5 6 7 8 C D F A B E 1 Ÿ 2 8 9 0 fi _ fl 3 4 6 7 _ 16G 15G 14G FL Display Upper Panel Jog Dial Display FL Display Jog Dial Display ...

Page 84: ...ated here is for mainly testing a mechanism and a servo system and is not for DJ functions such as scan and tempo Player operation mode ON Player operation mode CANCEL POWER OFF Player operation mode TEST MODE POWER ON HOT CUE A TIME MODE MASTER TEMPO AUTO CUE Flashes 100 points of MEMORY and CUE Test operation mode All Servo Off MASTER TEMPO LED ON MASTER TEMPO MASTER TEMPO LED OFF Function Butto...

Page 85: ...ent of failure of a product during servicing Eject To eject a disc Mode Change to shift to Test Operation mode When the MASTER TEMPO button is pressed during normal player operation the MASTER TEMPO LED lights Playback is stopped and the unit shifts to Test Operation mode described below All Servo Off is displayed on the FL display Commands in Test Operation mode Servo operations can be controlled...

Page 86: ...EP3 Spindle on 2000rpm STEP3 SPDL STEP4 Disc search STEP4 D SRCH STEP5 Focus serve on STEP5 FCS STEP6 Focus position coarse adjustment STEP6 F POS STEP7 Tracking balance adjustment STEP7 T BAL STEP8 Tracking servo on STEP8 TRK STEP9 Focus position adjustment STEP9 F POS STEP10 Focus gain adjustment STEP10 F GAIN STEP11 Tracking gain adjustment STEP11 T GAIN STEP12 Address lead start STEP12 READ FO...

Page 87: ... POWER Success POWER OFF POWER Note Do NOT turn off the power after the upgrade disc is loaded till it is automatically ejected If you do the unit may not operate properly afterward Eject a disc automatically even if updating fails CDJ 1000MK3 Automatically ejected Note Automatically ejected Note FL Display DOWN L OAD Failure FL Display E RR OR Repeat from the beginning FL Display COMP L E T E REC...

Page 88: ...f keys output of display data Communications with the ATAPI system start Checking result of peripheral devices Initialization of the SDRAM Power on Canceling reset of the CPU IC1002 Pin 12 Initial setting for the CPU POWER ON is indicated on the FL display Long press processing of the key In the power ON After a disc is loaded loading and startup processes begin After a disc is loaded loading and ...

Page 89: ...Start of acquiring addresses Focus gain adjustment Tracking gain adjustment Lens error gain adjustment Learning focus error attenuation Detection of the 8 cm adaptor Searching for 0m01s time point Spindle starts rotating at 4000 rpm Lighted the CD laser Reading lead in data If the total duration of data areas in the TOC is less than 30 minutes No Yes Disc installation Carriage shifted to the focus...

Page 90: ...t in Mecha G11 Assy Traverse Mecha Assy S B INSW Assy D SPCN Assy C JOGB Assy L KSWB Assy K JFLB Assy J RSWB Assy I Bottom view Bottom view Note 1 Do NOT look directly into the pickup lens The laser beam may cause eye injury Note 2 Even if the unit shown in the photos and illustrations in this manual may differ from your product the procedures described here are common ...

Page 91: ...Set the MAIN Assy in the upright position by engaging it at the two hooks 7 Diagnosis of MAIN Assy Bottom view Bottom view Bottom view Bottom view 1 3 3 3 3 1 1 1 1 1 1 2 4 MAIN Assy MAIN Assy Bottom view 5 Diagnosis Diagnosis 6 7 7 MAIN Assy 1 2 1 2 Note If diagnosis of the SD card block is not required the diagnostic procedures can be performed with the MAIN Assy kept in the upright position Con...

Page 92: ...on 2 1 Rear view Bottom view 2 2 2 2 2 1 Remove the control panel section Refet to Control panel section 2 Remove the seven screws 3 Remove the bottom plate Bottom plate MAIN Assy 4 Remove the four screws 5 Stand the MAIN Assy Bottom view Bottom view Bottom view 2 4 4 4 4 2 2 2 2 2 2 3 5 3 Remove the control panel section Control panel section 3 ...

Page 93: ...view 13 13 13 12 12 MAIN Assy CN605 CN603 CN601 CN602 CN604 7 8 8 6 MAIN Assy 1 2 1 2 9 10 9 Shield Case 9 Remove the two screws 10 Remove the shield case 6 Stand the MAIN Assy C D 11 Short circuit two points of C and D soldering Note After replacement connect the flexible cable then remove the soldered joint open Set the MAIN Assy in the upright position by engaging it at the two hooks ...

Page 94: ... E 14 Remove the earth lead unit by removing the one screw 15 Remove the four DM screws Earth lead unit 16 Remove the four float spring G5s 17 Remove the slot in mecha section Float spring G5 Damper 14 16 17 15 Slot in mecha section 15 15 15 ...

Page 95: ...ve the three screws 2 Remove the mecha plate 3 Unhook the four hooks 4 Remove the slot in mecha G11 Assy Slot in mecha G11 Assy Traverse Mecha Assy S 3 2 3 1 1 1 Mecha plate 3 3 3 4 Caution Be careful not to lost earth spring Before shipment be sure to clean the pickup lens using the following cleaning materials Cleaning liquid GEM1004 Cleaning paper GED 008 ...

Page 96: ...hree screws 8 Remove the SW ring JOG A JOG B SW ring SW spring 25 6 8 5 7 7 7 5 1 Remove the adjust knob 2 Disconnect the flexible cable 3 Remove the five screws 4 Remove the JOG section JOG Section 4 Adjust knob JOG section MFLB Assy 1 2 4 Bottom view CN1001 3 3 3 3 3 Caution Be careful not to lost SW spring 25 ...

Page 97: ...en mounting joint gears 2 engage the gears being careful not to move joint gear 1 Mount the joint gear 1 1 2 Mount the cam plate on place it so that the slit of the cam plate aligns with the gear stopper 3 Turn the cam plate clockwise until the slit aligns with the positioning hole 4 Insert the forced eject pin through the positioning hole to immobilize the cam plate 5 4 Mount the joint gear 3 6 M...

Page 98: ... 1 Be careful not to warp the sheet SW 2 Remove any dirt on the JOG holder to which the sheet SW is to be adhered If some adhesive for the old sheet SW remains on the JOG holder completely remove it with a cloth moistened with alcohol 3 Do NOT place the sheet SW so that it is mounted on the rib of JOG holder 1000 4 When adhering the sheet SW be careful not to trap air bubbles in it If air bubbles ...

Page 99: ...ing 19 VssQ GND Ground 20 D25 D25 For debugging 21 VccQ V 3R3 Power supply for I O 3 3V 22 D24 D24 For debugging 23 D23 D23 For debugging 24 D22 D22 For debugging 25 D21 D21 For debugging 26 D20 D20 For debugging 27 Vss GND Ground 28 D19 D19 For debugging 29 Vcc V 1R8 Power supply for core 1 8V 30 D18 D18 Connect with the servo DSP Not used pull down 31 D17 D17 Connect with the servo DSP Not used ...

Page 100: ... bus 66 A11 A11 O Address bus 67 A12 A12 O Address bus 68 A13 A13 O Address bus 69 VssQ GND Ground 70 A14 A14 O Address bus 71 VccQ V 3R3 Power supply for I O 3 3V 72 A15 A15 O Address bus 73 A16 A16 O Address bus 74 A17 A17 O Address bus 75 A18 A18 O Address bus 76 A19 A19 O Address bus 77 A20 A20 O Address bus 78 A21 A21 O Address bus 79 Vss GND Ground 80 A22 N C Not used 81 Vcc V 1R8 Power supp...

Page 101: ...AC latch signal 119 RAS2U MUTE O Audio output stage mute H Mute on 120 TDO TDO For development 121 BACK N C Not used 122 BREQ I Bus request Not used pullup with 3 3V 123 WAIT XWAIT I Hardware wait request FPGA 124 RESETM I Manual reset Not used pullup with 3 3V 125 PTH FPGA_DONE I DONE signal for FPGA configuration 126 IOIS RY XBY I Connect to flash ROM 127 ASEMD0 ASEMD0 For development 128 ASEBRK...

Page 102: ...A configuration serial clock output for DAC 166 TxD1 N C Not used 167 SCK1 N C Not used 168 TxD2 TXD2 O TXD signal for production 169 SCK2 N C Not used 170 RTS2 N C Not used 171 RxDO Not used 172 RxD1 Not used 173 Vss GND Ground 174 RxD2 RxD2 I RXD signal for production 175 Vcc V 1R8 Power supply for core 1 8V 176 CTS2 CTS2 I Not used 177 MCS7 CONT0 O Control signal output 178 MCS6 DMA RST O FPGA ...

Page 103: ... I Clock mode setting pull up with 3 3V 197 MD5 SHMD5 I Clock mode setting pull down 198 AVss GND Ground 199 AN0 Not used 200 AN1 Not used 201 AN2 Not used 202 AN3 Not used 203 AN4 Not used 204 AN5 Not used 205 AVcc V 3R3 Analog power supply 3 3V 206 AN6 Not used 207 AN7 Not used 208 AVss GND Ground ...

Page 104: ...ta bus 21 I O ATA14 I O ATA data bus 22 GND GND Ground 23 I O ATA1 I O ATA data bus 24 IO VREF ATA13 I O ATA data bus 25 I O ATA2 I O ATA data bus 26 I O ATA12 I O ATA data bus 27 I O ATA3 I O ATA data bus 28 I O ATA11 I O ATA data bus 29 GND GND Ground 30 I O ATA4 I O ATA data bus 31 I O ATA10 I O ATA data bus 32 I O ATA5 I O ATA data bus 33 I O ATA9 I O ATA data bus 34 VCCO V 3R3 Power supply fo...

Page 105: ... V 2R5FPGA Auxiliary power 63 I O DUAL M_REQ I DSP IC402 request signal 64 GND GND Ground 65 IO DIN D0 CONFDAT I Data input for FPGA configuration 66 VCCO V 3R3 Power supply for I O 67 GND GND Ground 68 I O DCI M_XWE O DSP IC402 write signal 69 I O DCI M_XRD O DSP IC402 read signal 70 IO VREF M_XCS O DSP IC402 chip select signal 71 DONE FPGA_DONE O DONE signal for FPGA configuration 72 CCLK CONFIG...

Page 106: ...xiliary power 121 VCCINT V 1R2FPGA Internal core power supply 122 I O CARD_XCS O TE4300 IC403 chip select signal 123 IO VREF CARD_XWR O TE4300 IC403 write signal 124 IO GCLK4 XBS I CPU bus cycle signal 125 IO GCLK5 N C Not used 126 VCCO V 3R3 Power supply for I O 127 IO GCLK6 XCS2 I CPU area 2 chip select signal 128 IO GCLK7 XCS4 I CPU area 4 chip select signal 129 IO VREF XCS5 I CPU area 5 chip s...

Page 107: ...AMD1R5 20 DRAMVSS DRAMVSS GND for DRAM 21 VSS VSS GNDD 22 FADR12 FADR12 O Address output to FLASH ROM 23 FADR7 FADR7 O Address output to FLASH ROM 24 FADR6 FADR6 O Address output to FLASH ROM 25 FADR5 FADR5 O Address output to FLASH ROM 26 FADR4 FADR4 O Address output to FLASH ROM 27 FADR3 FADR3 O Address output to FLASH ROM 28 FADR2 FADR2 O Address output to FLASH ROM 29 FADR1 FADR1 O Address out...

Page 108: ...67 DRV11 DRV11 LOAD O Loading motor control 68 DRV12 DRV12 FEPCK O Clock output to FEP 69 DRV13 DRV13 FEPDT I O Data input output to FEP 70 DRV14 DRV14 FEPEN O Enable output to FEP 71 DRAMVSS DRAMVSS GND for DRAM 72 DRAMVDD15 DRAMVDD15 DRAM power supply DRAMD1R5 73 DRAMVDD33 DRAMVDD33 Power supply VD3V 74 VDD3 VDD3 Power supply VD3V 75 FG FG I Spindle motor FG input 76 TX TX O NC 77 VDD15 VDD15 Po...

Page 109: ...nput 115 AD6 AD6 TEDRV I Tracking drive input 116 AD7 AD7 T I Connect to VSS 117 AD8 AD8 T I Connect to VSS 118 AVSSA AVSSA GNDA 119 PWM0 PWM0 O Focus drive control 120 PWM1 PWM1 O Tracking drive control 121 VSS VSS GNDD 122 VDD3 VDD3 Power supply VD3V 123 IDGT IDGT O NC 124 DTR DTR O NC 125 MONI0 P9 BUSY MONI0 I O Monitor output 126 MONI1 P10 NAMUTE MONI1 I O Monitor output 127 MONI2 P11 NDMUTE1 ...

Page 110: ...Power supply VD1R5 158 VSS VSS GNDD 159 HDD2 HDD2 I O Data input output 160 HDD12 HDD12 I O Data input output 161 HDD3 HDD3 I O Data input output 162 HDD11 HDD11 I O Data input output 163 HDD4 HDD4 I O Data input output 164 HDD10 HDD10 I O Data input output 165 HDD5 HDD5 I O Data input output 166 VSS VSS GNDD 167 VDD3 VDD3 Power supply VD3V 168 HDD9 HDD9 I O Data input output 169 HDD6 HDD6 I O Dat...

Page 111: ...pin is period of H up count clockwise at rising edge of TA2IN pin down count counterclockwise at falling edge 26 P74 TA2OUT JOG1 I 27 P73 XCTS2 XRTS2 TA1IN TCH I JOG touch sensor ON with L 28 P72 CLK2 TA1OUT J_SCLK O Serial clock signal for JOG FL 29 P71 RxD2 SCL2 TA0IN N C Not used 30 P70 TXD2 SDA2 TA1OUT J_SDO O Serial data signal for JOG FL 31 P67 TXD1 SDA1 FL_SDO O Serial data signal for data ...

Page 112: ... O LED CUE Amber Turn off the light with L 72 P20 LED_01 O LED PLAY PAUSE Green Turn off the light with L 73 P17 ELOCK I EJECT LOCK SW 74 P16 XINT4 SW0 I DIRECTION SW 75 P15 XINT3 Not used Connect to GND 76 P14 Not used Connect to GND 77 P13 Not used Connect to GND 78 P12 Not used Connect to GND 79 P11 Not used Connect to GND 80 P10 Not used Connect to GND 81 P07 AN0_7 CUEC I Key input CUEC L ON 8...

Page 113: ...ry even when power is turned off 3 LOOP IN REALTIME CUE IN ADJUST button indicator Realtime cue Loop in point input Loop in point adjust 4 LOOP OUT OUT ADJUST button indicator Loop out point input Loop out point adjust 5 RELOOP EXIT button 6 Display 7 FOLDER SEARCH buttons During MP3 playback layered CD ROM folder search will be performed in the designated direction 8 CUE LOOP CALL buttons 2 3 Use...

Page 114: ...e again releases the reset 24 Jog dial display 25 Jog dial FWD REV 26 Play pause indicator Lights during playback and flashes during pause mode 27 PLAY PAUSE button 6 28 Cue indicator When a cue point has been set lights except during search Flashes in the pause mode to slow that a new cue point can be input 29 CUE button Cue point setting Back cue Cue point sampler 30 SEARCH buttons 1 31 TRACK SE...

Page 115: ... Text up to 48 characters can be displayed text longer than 16 characters is scrolled When WAVE display is used the entire track is scaled so as to fit into the width of the display 100 dots width with playback level shown across the display 55 ALL track number display When playing an audio CD this display shows the total number of tracks on the disc During MP3 playback the number of tracks inside...

Page 116: ...ECHA SECTION 2 5 TRAVERSE MECHA Assy S Grease GEM1007 ZLB PN948P Refer to 2 5 TRAVERSE MECHA Assy S Dyefree GEM1036 ZLX ME413A Refer to 2 4 SLOT IN MECHA SECTION Grease ZLB HFD1600 Refer to 2 3 CONTROL PANEL SECTION Name Part No Remarks Cleaning liquid GEM1004 Used to pickup lens cleaning Refer to 2 5 TRAVERSE MECHA Assy S 7 1 3 DISASSEMBLY Cleaning paper GED 008 ...

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