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CARE AND OPERATION

6

Care and Operation of Paint Tank Unit Continued:

WARNING:

RELEASE PRESSURE WITH PRESSURE RELEASE VALVE WHEN 

NOT IN USE. NEVER USE ANY TOOL TO REMOVE PUMP IF

THERE IS PRESSURE IN THE TANK. FAILURE TO FOLLOW THIS 

INSTRUCTION MAY RESULT IN PERSONAL INJURY OR DAMAGE.

NEVER STAND WITH HEAD OR BODY OVER TOP OF TANK WHEN 

OPERATING OR REMOVING PUMP. FAILURE TO FOLLOW THIS 

INSTRUCTION MAY RESULT IN PERSONAL INJURY.

PERIODICALLY TEST HOSE FOR STRENGTH AND MAKE SURE

ALL FITTINGS ARE SECURE. REPLACE WORN HOSE WITH

RECOMMENDED REPLACEMENT PARTS (REFER TO PARTS LIST).

WE RECOMMEND THE USE OF GOGGLES WHEN SPRAYING.

FAILURE TO FOLLOW THIS INSTRUCTION MAY RESULT IN

PERSONAL INJURY.

Paint Tank Label:

WARNING:  IMPROPER  USE  OR  FAILURE  TO  FOLLOW  INSTRUCTIONS  CAN 

RESULT  IN  EXPLOSIVE  FAILURE  WITH  MAJOR  INJURIES.  FOR  SAFE  USE 

OF  THIS  PRODUCT—YOU  MUST  READ  AND  FOLLOW  ALL  INSTRUCTIONS 

BEFORE USE.
CAUTION:  Do  not

  leave  a  pressurized  sprayer  in  the  hot  sun.  Heat 

can cause pressure build-up.  

Do not

 store or leave solution in tank 

after use. 

Always

 wear goggles, gloves, long sleeve shirt, long pants 

and full foot protection when spraying. 

Never

 use any tool to remove 

pump if there is pressure in sprayer. 

Never

 stand with face or body 

over top of tank when pumping or loosening pump to prevent ejected 
pump assembly and/or solution from striking and injuring you. 

Never

 

pressurize sprayer by any means other than the original pump. Do 
not attempt to modify or repair this product except with original man-
ufacturer’s parts. 

NEVER SPRAY FLAMMABLE MATERIALS OR PRESSURE 

AND GAS PRODUCING CHEMICALS SUCH AS SODIUM HYDROXIDE. ALWAYS 

READ CHEMICAL LABEL BEFORE FILLING SPRAYER AS SOME CHEMICALS 

MAY BE HAZARDOUS WHEN USED WITH THIS SPRAYER. PRE-USE CHECK:

 

Remove pump (see filling, pressurizing and spraying instructions), 
inspect  interior  and  exterior  of  tank  for  signs  of  deterioration  (i.e. 
rust,  bubbling,and/or  pitting)  of  body  and  bottom. Any  sign  of  de-
terioration  indicates  possible  tank  weakening  and  could  result  in 
explosive bursting under pressure. If any of these signs are found, 
discard tank immediately and replace. 

Do not

 attempt to patch leaks, 

etc.,  as  this  could  result  in  serious  injury. 

Follow

  filling,  pressuriz-

ing and spraying instructions 

EXCEPT:

 Use water only. 

Pump

 plunger 

only  8-10  strokes  and  inspect  for  leaks.  Open  discharge  to  make 
sure it is not clogged. If unit passes this test, release pressure (see 
pressure releasing instructions), empty tank, and proceed with fill-
ing,  pressurizing  and  spraying  instructions. 

FILLING,  PRESSURIZING 

AND SPRAYING INSTRUCTIONS: To engage handle

 in lock position: Push 

handle down to completely compress spring and rotate handle 1/4 
turn,  then  allow  handle  to  raise  into  the  lock  position. To  remove 
pump from: 

FUNNEL TOP STYLE: 

Engage handle in locked position and 

turn pump counterclockwise until pump can be removed from tank. 

3-PRONG CLAMP OPEN HEAD STYLE: 

Turn handle counterclockwise until 

3-prong clamp is loose. Then rotate clamp counterclockwise to stop 
and lift pump out. 

LOCKING LEVER OPEN HEAD STYLE:

  Engage handle in 

locking hooks then lift locking lever to its most upright position. Turn 
pump counterclockwise until prongs are located under slots in funnel 
and lift pump out. 

THREAD CAP STYLE:

 Engage handle in lock position 

and turn pump counterclockwise until pump can be removed from 
tank. 

Prepare

  spray  solution  following  directions  on  chemical  con-

tainer label. 

Strain

 solution and fill tank to indicated usable capacity, 

leaving  remaining  space  for  compressed  air. 

To  close  after  filling: 

NOTE: Check pump barrel to be sure no dirt or grass is stuck to barrel. 

FUNNEL TOP STYLE:

  By placing pump into tank opening and rotating 

clockwise until tightly locked and sealed in tank opening. 

3-PRONG 

CLAMP STYLE OPEN HEAD:

 Place pump prongs down into slots in fun-

nel. Turn clamp clockwise to furthest position under bottom slot, then 
turn handle clockwise until tightly locked and sealed in place. 

LOCK-

ING LEVER OPEN HEAD STYLE:

  Lift locking lever into upright position. 

Place pump prongs into slots in funnel. Turn pump clockwise until 
it stops, then push locking lever down to funnel to lock and seal in 
place. 

THREAD CAP STYLE: 

 Place pump into tank opening then rotate 

clockwise until tightly locked and sealed in tank opening. 

To pressur-

ize sprayer disengage handle

 from locked position, push down, turning 

1/4 turn to release handle and then pump plunger up and down until 
it works hard.  Refer to filling, pressurizing and spraying instructions:  

To engage handle

 in lock position.

WARNING:  THIS SPRAYER IS NOW UNDER PRESSURE AND DANGEROUS.
Always

  wear  goggles,  gloves,  long  sleeve  shirt,  long  pants  and 

sturdy  foot  protection  when  spraying. 

Re-pump

  unit  as  required  to 

maintain spray force.

PRESSURE  RELEASE  INSTRUCTIONS:  WARNING:

  To  avoid  possibility  of 

ejected pump assembly and/or spray material from striking and in-
juring you: 

Place

 unit on its side with top directed away from you with 

outlet  on  top,  open  discharge  and  allow  remaining  spray  solution 
and pressure to be completely exhausted. 

Turn

 sprayer upright, then 

remove pump (follow filling, pressurizing and spraying instructions), 

while maintaining position of top of sprayer away from you.
SPRAYER  CARE,  STORAGE  AND  MAINTENANCE:

  Clean  tank  and  dis-

charge thoroughly. Remove pump and empty sprayer. Sprayer tank 
should be hung upside down, with pump removed, in a warm dry 
location.  Pump should be periodically oiled by dropping 10-12 drops 
of light oil down pump rod through opening in cover. At least twice 
a year and always before storage, remove pump barrel from cover 
assembly, apply a small amount of vaseline or other similar lubricant 
to barrel threads and assemble (if applicable). 

SK-637-5 R0500

Summary of Contents for 1500H

Page 1: ...INSTRUCTION MANUAL AND PARTS LISTING BRITE STRIPER 1500H 800 877 1500 www pioneerathletics com ...

Page 2: ...c Field Layouts for football baseball softball soc cer rugby lacrosse tennis basketball field hockey volleyball and track field Videos of how to s and product demonstrations MSDS for Pioneer products Special Offers sign up online to receive product specials and industry updates And Much More 2 Nozzle Tips 2 Nozzle Screens 2 Nozzle Caps 1 Tank Gasket 1 Pump Repair Kit 1 Safety Relief Valve 1 Drive ...

Page 3: ...Starting 4 Care and Operation of Compressor 5 Care and Operation of Paint Tank Unit 5 6 Paint Tank Label 6 Operation of Machine 7 Striping Tips 10 Clean up of the Paint Tank Unit 11 Clean Up Tips 12 How to Store 12 Normal Wear 12 Customer Service 15 Shipping the Product 15 Trouble Shooting Parts Parts List Parts Explosion Drawing 8 9 Trouble Shooting 13 14 Limited Warranty Information 16 ...

Page 4: ...00H two people necessary to lift STEP 2 1 Remove handle bar 2 Remove box containing a 12 Ft Hand Hose Assembly b Hand Hose Wand c Drain Line d Shut Off Valve Assembly STEP 3 Assemble handle Parts required 1 Handle 2 Handle adjustment bolts a Slide handle into frame b Insert handle adjustment bolts at desired height Adjustable Spray Box Parts Required 2 3 4 x 1 4 7 16 Hex Head Bolts 2 7 16 Hex Head...

Page 5: ...t use thread sealant on all exposed threads 1 Screw on nozzle assembly onto shut off valve tighten to angle shown in picture below 2 Re attach nozzle to spray arm hose to bottom of paint tank and install control lever on handle Use cable ties when needed STEP 3 Attach free end of paintline hose to shut off valve on Adjustable Spray Box and tighten with 5 8 open end wrench DO NOT OVER TIGHTEN MAKE ...

Page 6: ...with your machine STEP 2 Check all hose connections and fittings making sure they are tight STEP 3 Be sure paint tank pump assembly is sealed tightly Refer to care and operation of tank unit section STEP 4 Check to make certain that paint tank is secured tightly STEP 5 Any fittings if replaced should have teflon tape applied before tightening Do not force fittings on paint tank bushings Always hol...

Page 7: ...er to vertical position and turning counter clockwise until ends of locking lever reach slots in locking ring lift out STEP 2 Mix paint in pail not in tank and strain through cloth or fine sieve Paint strainers packaged 25 per case are available Use item PS 25 when ordering STEP 3 Fill tank 3 4 full leaving remaining space for compressed air STEP 4 Replace pump assembly in tank holding locking lev...

Page 8: ...rom FUNNEL TOP STYLE Engage handle in locked position and turn pump counterclockwise until pump can be removed from tank 3 PRONG CLAMP OPEN HEAD STYLE Turn handle counterclockwise until 3 prong clamp is loose Then rotate clamp counterclockwise to stop and lift pump out LOCKING LEVER OPEN HEAD STYLE Engage handle in locking hooks then lift locking lever to its most upright position Turn pump counte...

Page 9: ...hould only take a few minutes Check again for loose fittings or air leaks Note The compressor unit is designed to deliver pressure between 40 and 45 PSI A low pressure gauge is installed so you may be sure machine is at proper operating pressure A safety relief valve on the paint tank is pre set to relieve pressure at 50 PSI 2 lbs STEP 5 It is best to operate at the lowest pressure and slowest eng...

Page 10: ...ompressor Pulley 1631 Compressor Tune Up Kit 1632 Compressor Air Filter 19 1627 Engine 1619 Engine Pulley 1611 Air Cleaner 1616 Spark Plug 1606 Drive Belt 20 0080 Bushing Fitting 21 0103 Safety Relief Valve KEY PART DESCRIPTION 22 0090 Cross Fitting 23 0125 Bleed off Valve 24 1102 Pump Assembly 0119 Tank Gasket 0076 Rubber End for Pump Assembly 25 1200 7 Gallon Paint Tank 26 5088 Female Quick Disc...

Page 11: ...PARTS LIST 9 Brite Striper Model 1500H 1 2 3 4 5 6 7 10 8 9 12 14 15 16 17 18 19 24 25 11 21 26 7 Obscured by Rear Wheel 27 28 29 30 4 23 22 21 20 13 ...

Page 12: ...lates and your build up will be eliminated or reduced TIP 3 When releasing pressure on the paint tank hold a rag over the brass bleed off valve as paint may have splashed up to the bleed off valve and will be blown out TIP 4 Simplest method for running test lines is to apply lines on paper or an off area For a sharp cut off at end of a line place paper or cardboard at end so the line is square TIP...

Page 13: ...nylon bristle brush available through Pioneer Item TBrush STEP 5 Replace pump assembly and lock in place STEP 6 Start gas engine and pressurize tank to proper operating pressure or use hand pump STEP 7 Discharge water and P H D Solution through adjustable spray box alternating to hand hose if hand hose was used until tank is empty STEP 8 Shut off engine release pressure in paint tank SEE STEP 3 AB...

Page 14: ...remphasized A little extra effort at the end of each job will save you time and money when it is time to stripe again As stated previously run a tankful of water through the machine Be sure to clean out screen inside the Nozzle Assembly IMPORTANT BE SURE TO CLEAN PUMP UNIT IN TANK IMMERSE IN CLEANING SOLUTION AND PUMP SEVERAL TIMES FAILURE TO DO THIS MAY RESULT IN LEAKS OR MALFUNCTION IN THE UNIT ...

Page 15: ...necessary 8 Check shut off valve for clogs Clean if necessary Adjust control cable 9 Check paint line hose for clogs Clean if necessary STRIPER WILL NOT ROLL EASILY 1 Wheels should spin freely lubricate bearings 2 Paint line hose and 12 hand hose should clear wheels STRIPER USES TOO MUCH PAINT 1 Opening in nozzle tip enlarged replace with new nozzle tip 2 Tank building too much pressure reduce pre...

Page 16: ...hat shut off valve is tightened Check control cable adjustment Air Leaks PUMP ASSEMBLY LEAKS AIR 1 Shut off machine 2 Bleed pressure from paint tank 3 Remove pump assembly and check tank gasket for damage Replace if needed Re seat in pump assembly Do not overtighten 4 Check that brass tube is threaded tightly against top of pump assembly Also check plastic cup at bottom of shaft for excessive wear...

Page 17: ...f you Ship the Product Prior Authorization Must be Received Before Return Carefully pack unit and send it prepaid and adequately insured Attach a postage affixed letter detailing the complaint to the outside of the carton BE SURE TO SHOW RETURN AUTHORIZATION CODE NUMBER ON OUTSIDE OF ENVELOPE For Any Repairs Including Warranty Repairs Call 800 877 1500 for repair cost estimates and full service in...

Page 18: ...ther rights which may vary by state There are no WARRANTIES which extend beyond the face hereof and the warranties set forth above are in lieu of all other warranties EX PRESS or implied including any and all implied warranties of merchant ability or fitness for a particular purpose and any other obligation or liabil ity on the part of PIONEER PIONEER SHALL IN NO EVENT BE RESPONSIBLE OR LIABLE TO ...

Page 19: ...mance every time Brite Stripe is just another of many examples that to Pioneer Athletics Ingredients Matter GameDay Ultra Friendly When it s All on the Line An exclusive formula for exclusive excellence Use GameDay premium field marking paint for championships special events and other nationally televised occasions The higher concentration of premium pigments will have your field looking its best ...

Page 20: ...athletics com 4529 Industrial Parkway Cleveland OH 44135 Visit our website or call us for more information on the following athletic field and facility products ULTRA FRIENDLY ZERO VOC PAINTS SYNTHETIC TURF FIELD MARKING PAINTS AEROSOL AND BULK FIELD MARKING PAINTS FIELD MAINTENANCE FACILITY MAINTENANCE STENCILS MATS WALLPADS AND WINDSCREENS FIELD LAYOUT GUIDES SPORTS ACCESSORIES FIELD MARKING EQU...

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