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Pinnacle Outdoor Cyclonic Kit 3.0m Gable Series, Assembly Instructions Manual

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Pinnacle Outdoor Cyclonic Kit 3.0m Gable Series Assembly Instructions Manual Download Page 6

Cyclonic

Kit

     

3.0 x 2.3 x 2.2m

6

Garden shed overview:

Original Part

New Part

Z43

JZ07

34R

JC01

34L

JC02

35R

JC03

35L

JC04

33L

JC05

33R

JC06

Note: 

Replace 

the original 

(Garden Shed) 

parts with new 

(Cyclonic kit) 

parts as indicated 

in the table.

18M

S31

27D

27C

26A

26B

26J

26K

26B

26E

26E

26F

26F

27H

27I

26J

27P

27N

27M

27L

28

35R

35L

34L

34R

34L

33R

33L

26B

26A

34R

43

66

66

66

96

72

66

26K

S94

96

L4

26A

66

62

E2

66

L4

66

62

E2

67

E3

L4

L4

26B

26A

66

71

66

66

S95

S32

S30

S30

S32

S31

G7

G8

G7

G8

Z43

95

95

Z43

Z43

74

74

M28

M27

W

71

D18L

M41

M25

M24

M26

M26

W

70

75

J20

D18R

U11

U11

U11

U11

18M

18M

18M

18M

18M

18M

18M

18M

18M

J4

J3

Z43

Z43

Z43

34L

34L

34R

33R

33L

35R

35L

34R

Z43

Summary of Contents for Cyclonic Kit 3.0m Gable Series

Page 1: ...instructions 3 0m Gable Series Congratulations on purchasing your new Pinnacle Cyclonic Kit Before assembling we recommend you read the instructions thoroughly This Cyclonic kit need to be installed w...

Page 2: ...his kit into your garden shed 3 Use the self tapping screws provided to ensure the strength of the shed IMPORTANT It is recommended that your new shed is secured to a concrete slab as per the speci ca...

Page 3: ...Jamb Length 1798mm Front ZZ05 2 Jamb Length 1741mm Door ZZ06 2 Jamb Length 1741mm Door ZZ07 2 Channel Length 1080mm Side wall JC01 6 Channel Length 1080mm Side wall JC02 6 Channel Length 1450mm Rear w...

Page 4: ...k Channel Length 655mm Front JC05 3 Channel Length 655mm Front JC06 3 Ridge beam Length 2000mm Roof JH04 2 Gable R H 1470mm Roof JG03 2 Gable L H 1470mm Roof JG04 2 Roof brace Roof JJ01 4 Channel conn...

Page 5: ...5 16 Hexagonal nut 8 3 x 10mm Rivet 20 Channel safety cover L type 2 Channel safetty cover 2 Qty checking date ____ ____ _____ Qty checking personal badge number _______________ Signature ____________...

Page 6: ...8M S31 27D 27C 26A 26B 26J 26K 26B 26E 26E 26F 26F 27H 27I 26J 27P 27N 27M 27L 28 35R 35L 34L 34R 34L 33R 33L 26B 26A 34R 43 66 66 66 96 72 66 26K S94 96 L4 26A 66 62 E2 66 L4 66 62 E2 67 E3 L4 L4 26B...

Page 7: ...JC02 JC02 JC02 JC04 JC04 JZ07 JZ07 JC01 JC01 JC01 JC02 JC02 JC02 JC01 JC01 JC01 JC05 JC05 JC05 JC06 JC06 JC06 JZ07 JZ07 66 66 ZZ16 ZZ16 ZZ16 ZZ16 ZZ16 ZZ16 JH04 JJ01 JJ01 JH04 JJ01 JJ01 LZ01 D5 D5 JC0...

Page 8: ...ched timber needs to be the same length as the shed 3 0m or alternatively a trestle table RIDGES FACING UP ROOF TOP EDGE Place 4 x part 18M Sheet on your worktable and then position 3 x part ZZ04 jamb...

Page 9: ...oles through the sheet using a 3mm drill bit to fix the jambs as per diagrams below RIDGES FACING UP Please note Drill holes from the inside of the sheet through the pre drilled holes in the jambs to...

Page 10: ...nel 27C bottom channel and 27D bottom channel to the sheeting by tapping or sliding it in Make sure that the small lip of the channel is always facing out This ensures rain water cannot build up insid...

Page 11: ...screws Please not that the groove should face downwards Fix other channels with self tapping screws Attach part 66 channel connector on the top and bottom channels to enhance strength Note All screws...

Page 12: ...3 0 x 2 3 x 2 2m 12 JC03 JC04 JC03 JC04 66 66 JC03 JC04 66 ROOF TOP EDGE Fix with 16mm screws Attach part 66 channel connector to where part JC04 and JC03 join as shown in the diagrams below to enhan...

Page 13: ...e outside of sheet ensuring the channels are on the inside of the sheet The middle channel will have pre punched holes although you will need to drill the holes for the top and bottom channels using a...

Page 14: ...then position 2 x part ZZ04 jamb down the ridges where the three sheets join and fix together with the provided self tapping screws as per diagram below Then slide the remaining 6 x parts ZZ04 jamb in...

Page 15: ...p Then fix jambs from the outside of sheet ensuring the jambs are on the inside of the sheet Back Once the middle pre drilled holes are fixed holding the jambs in place you will need to drill holes th...

Page 16: ...el 26A bottom channel and 26B bottom channel to the sheeting by tapping or sliding it in Make sure that the small lip of the channel is always facing out This ensures rain water cannot build up inside...

Page 17: ...02 and JC01 mid wall channels to the sheeting with self tapping screws Please note that the groove should face downwards Fix other channels with self tapping screws Attach part 66 channel connector on...

Page 18: ...3 0 x 2 3 x 2 2m 18 JC02 JC01 66 JC02 JC01 JC01 66 JC02 66 Fix with 16mm screws ROOF TOP EDGE Attach part 66 channel connector to where part JC01 and JC02 join as shown in the diagrams below to enhan...

Page 19: ...inside of the sheet Repeat the same steps for the other side NOTE All screws marked with a cross should not be xed at this stage Make sure the small lip on the channel is always facing out This ensure...

Page 20: ...le and then position 2 x part ZZ16 jamb down the ridges where the three sheets join and fix together with the provided self tapping screws as per diagram below Then slide the remaining 6 x parts ZZ16...

Page 21: ...rough the sheet using a 3mm drill bit to fix the jambs through the top and bottom as per diagrams below Please note Use a 3mm bit to drill holes from the inside of the sheet through the pre drilled ho...

Page 22: ...rain water cannot build up inside your shed Attach part 66 channel connector on the top and bottom channels to enhance strength Note All screws marked with a cross should not be fixed at this stage E...

Page 23: ...JH04 channel to the sheeting as shown in the diagrams below Please note the groove should face downwards this ensures rain water cannot build up inside your shed 26A 26B 830MM 125MM 125MM 830MM BACK B...

Page 24: ...clonicKit 3 0 x 2 3 x 2 2m 24 Once the channel has been positioned fix with 16mm screws Fix with 16mm screws Please note You may have to drill with a 3mm drill bit the screw with the self tapping scre...

Page 25: ...4 sheet on the worktable Slide in 2 x part ZZ04 and 1 x part ZZ05 jamb into the top of the sheet and fix with the self tapping screws provided Repeat this with part S95 sheet and 2 x part ZZ04 and 1 x...

Page 26: ...sheet through the pre drilled holes in the jambs to ensure holes line up Then fix jambs from the outside of sheet ensuring the jambs are on the inside of the sheet Back You will need to drill holes t...

Page 27: ...ing out This ensures rain water cannot build up inside your shed Fix parts 27P 27N top channels 43 28 jambs 27L and 27M bottom channels with self tapping screws Enhance the top channel part 27P and 27...

Page 28: ...nd JC06 mid wall channels to the sheeting and fix with self tapping screws Please note the groove should face downwards You will need to drill holes through the sheet using a 3mm drill bit to fix the...

Page 29: ...ll bit to fix the jambs as per diagrams below Please note Drill holes from the inside of the sheet through the pre drilled holes in the channels to ensure holes line up Then fix channels from the outs...

Page 30: ...through the pre drilled holes in the jambs to ensure the holes line up Then fix jambs to the sheet with the provided 3 0 x 10mm rivets as per diagrams below Repeat same step for the other door sheet...

Page 31: ...b to the door and x them with 3 0 x 10mm rivets as shown in the diagram below Make sure the small lip on the channel is always facing out This ensures rainwater cannot build up inside your shed Fix wi...

Page 32: ...D18L door sheet on the worktable Fit parts M27 M28 J20 channels part M41 jamb to the door and x them with 3 0 x 10mm rivets as shown in the diagram below Make sure the small lip on the channel is alw...

Page 33: ...hannels are tted to both doors align 2 x part U11 brace and part W joining brace with holes on the back of the door and position temporarily with some tape or simply hold in place Back Back U11 W D18R...

Page 34: ...the provided 3 0 x 10mm rivets through the front of the panel Then turn door over and insert plastic stoppers at the ends of braces as shown below Note When xing the bracing to door ensure you are riv...

Page 35: ...4 barrel bolt and 75 plate onto part D18L door using rivets Ensure you rivet through the front panel of the door with the Pad bolt on the inside as per the diagram below D18L D18L D18R 75 74 74 USE 4...

Page 36: ...per the diagram below Use a rivet gun to x the door using the pre drilled holes Fix the pad bolt but NOT its keeper at this stage using the pre drilled holes with the self tapping screws or the rivets...

Page 37: ...B this end 62 62 67 E2 E2 E3 Step 7 Fit the panels together Join 2 x part 62 ridge beams with the end marked red arrow with 1 x part 67 ridge beam connector Put on 2 x part E2 gable caps and join them...

Page 38: ...er also fix 4 x parts JZ07 jamb to each corner using the provided self tapping screws as per diagram below Once 4 walls are fixed together attached 2 x part JG04 and JG03 gable to the front and rear w...

Page 39: ...or the roof side Then repeat this procedure for the rear wall roof brace 96 L4 L4 L4 L4 L4 G8 S31 Once 4 wall are fixed together position the roof and fix 2 x part 96 roof brace to help support the pi...

Page 40: ...ix with 16mm self tapping screws Once roof is positioned attach 4 x part JJ01 roof brace connecting part JH04 channel to the font and rear walls with the provided 16mm self tapping screws as per the d...

Page 41: ...41 Attach part 95 logo cap and x the roof panels using 16mm self tapping screws as per diagram below Fix with 16mm self tapping screws 95...

Page 42: ...then your mid wall brace by applying part 72 mid wall brace bracket followed by part LZ01 channel connector to each corner if necessary Please note You may have to drill with a 3mm drill bit the screw...

Page 43: ...43 Door Sleeve Anchor Bolt Bolt Nut Steel Angle Slab Wall Sheet 71 Now t the bolt down kit as per the below diagram Fix part 71 keeper and align with barrel bolt on the inside of the door...

Page 44: ...rivets D5 D5 D5 Lastly fix 2 x part D5 bracket to the top two corners of the door You will need to hold the bracket in position and drill holes through the pre drilled holes in the bracket to ensure...

Page 45: ...45...

Page 46: ...ess of claiming Warranty To make a claim under the Warranty within the Warranty Period you will need to contact the manufacturer directly by phone or email Claims Department contact number 1800 349 77...

Page 47: ...and should not be used for articles that may be prone to damage if they come into contact with moisture We strongly recommend you use a waterproof sealant to fill any gaps or joins in order to minimis...

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