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Installation

Operating Manual PSSu E S INC 24V se(-T)
1001380-EN-04

28

5.3.1

Inserting an electronic module

Procedure:

}

The electronic module must audibly lock into position [1].

}

Mark the electronic module using the labelling strips [2].

Schematic representation:

[2]

[1]

[1]

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Summary of Contents for PSSu E S INC 24V se

Page 1: ...PSSu E S INC 24V se T Operating Manual 1001380 EN 04 Decentralised system PSSuniversal I O ...

Page 2: ...cumentation will be gratefully received Source code from third party manufacturers or open source software has been used for some components The relevant licence information is available on the Internet on the Pilz homepage Pilz PIT PMI PNOZ Primo PSEN PSS PVIS SafetyBUS p SafetyEYE SafetyNET p the spirit of safety are registered and protected trademarks of Pilz GmbH Co KG in some countries SD mea...

Page 3: ... 2 2 1 Functional inputs G L S 13 4 2 2 2 Supply voltage for encoder 13 4 2 2 3 Overflow 14 4 2 3 Incremental encoder operating mode 14 4 2 4 Counter operating mode 15 4 2 5 Functions 16 4 2 5 1 Measure period length 16 4 2 5 2 Transfer counter status via latch pulse 17 4 2 5 3 Transfer counter status via zero pulse 18 4 2 5 4 Set counter status 19 4 2 5 5 Monitor limit value 20 4 3 Configuration ...

Page 4: ...se modules 30 6 2 Terminal configuration 32 6 3 Connecting the module 34 Section 7 Operation 36 7 1 Messages 36 7 2 Display elements 36 7 2 1 Display elements for module diagnostics 36 7 2 2 Display elements for counter status 37 7 2 3 Display elements for status of the functional inputs 37 7 3 Status information 37 Section 8 Technical details 38 Section 9 Order reference 41 9 1 Product 41 9 2 Acc...

Page 5: ...ntation This documentation is intended for instruction and should be retained for future reference 1 1 2 Terminology System environment A and B The PSSu system can be used in two different system environments The module s applic ation area is described in the chapter Intended Use of the manual The distinction is made between PSSu in system environment A PSSu in system environment B The distinction...

Page 6: ...s situation that could lead to serious injury and death and indicates preventive measures that can be taken CAUTION This refers to a hazard that can lead to a less serious or minor injury plus material damage and also provides information on preventive measures that can be taken NOTICE This describes a situation in which the product or devices could be dam aged and also provides information on pre...

Page 7: ...L output signal Inputs for Counter pulses inputs A B single pole referenced to earth single ended Zero pulse inputs C single pole referenced to earth single ended Stopping the counter input G Gate Memory function Input L Latch Rotary encoder status Input S Status Outputs 24 VDC supply voltage for encoder 1 semiconductor output switches depending on the counter status Resolution of the counter and ...

Page 8: ... G 34 O0 44 L PSSu E S INC 24V se 312486 000000 001 10 1 3 4 9 8 5 6 7 11 2 12 A B Legend A Electronic module B Base module 1 LEDs for Module diagnostics Status of the input channels A B C 2 Labelling strip with Name of electronic module Order number Serial number Hardware version number 2D code 3 Labelling strip for the terminal configuration on the base module 4 LEDs for Status of function input...

Page 9: ...ls 14 24 34 44 10 Square mounting holes connection levels 1 2 3 and 4 With screw to loosen tighten the screw terminal on base modules with screw termin als With mechanism to operate the cage clamp on base modules with cage clamp ter minals 11 Round connection holes connection levels 1 2 3 and 4 for connecting the signal lines 12 Mounting slot for colour marker to label the connection level connect...

Page 10: ...d environ mental requirements see Technical Details Intended use includes making the electrical installation EMC compliant Please refer to the guidelines stated in the PSSuniversal Installation Manual The module is designed for use in an industrial environment It is not suitable for use in a domestic environment as this can lead to interference The following is deemed improper use in particular An...

Page 11: ...mploy personnel who Are familiar with the basic regulations concerning health and safety accident preven tion Have read and understood the information provided in this description under Safety And have a good knowledge of the generic and specialist standards applicable to the specific application 3 2 2 Warranty and liability All claims to warranty and liability will be rendered invalid if The prod...

Page 12: ...u E F PS2 T R is used to supply the system the module supply is buffered for 20 ms if the supply voltage is interrupted The module detects the following errors Start up error Configuration error ST communication error Bus termination error Supply voltage overload for the encoder 4 2 2 Function description Module supply The module supply provides the module with voltage Inputs 3 single pole inputs ...

Page 13: ...n nected to external signal sources e g to a higher order control system Input G gate input The counter is stopped with a 1 signal The module ignores the counter pulses at the in puts until a 0 signal returns Input L input for latch pulse At a rising edge the module stores the current counter value in the latch memory The counter continues counting it is not stopped by the latch pulse The module t...

Page 14: ...ts A B The first channel of the encoder is connected to input A the second to input B The second channel is 90 out of phase If channel A is leading the module counts for wards If channel A is lagging the module counts backwards see timing diagram Input C The output for the incremental encoder s zero pulse is connected to input C An incre mental encoder typically supplies one zero pulse per rotatio...

Page 15: ...tion default Each rising and each falling edge at channel A and channel B increases the counter status 4 2 4 Counter operating mode In counter operating mode the module s single pole inputs A B C have the following func tions Input A Count Input A is the input for the encoder s counter pulses The module counts each rising edge Input B Up down At a 0 signal the module counts forwards At a 1 signal ...

Page 16: ...rMeasure PII Bit 1 of the status byte in the process image of inputs or I O data InputData Lat chOrMeasureDone Key to timing diagram Section Function Procedure for PSSu in sys tem environment A Procedure for PSSu in sys tem environment B a Start measure ment In the user program set Bit 1 of the function call In the user program set Out putData LatchOrMeasure b Output measured value Set status bit ...

Page 17: ...ction Procedure for PSSu in sys tem environment A Procedure for PSSu in sys tem environment B a Activate latch function In the user program set Bit 1 of the function call In the user program set Out putData LatchOrMeasure b Fill latch memory Rising edge at input L Counter status is transferred to the latch memory Rising edge at input L Counter status is transferred to the latch memory c Output cou...

Page 18: ...s image of outputs or I O datum Output Data ZeroPulseActive C Input C PII Bit 0 of the status byte in the process image of inputs or I O datum Input Data ZeroPulse Key to timing diagram Section Function Procedure for PSSu in sys tem environment A Procedure for PSSu in sys tem environment B a Activate zero pulse function In the user program set Bit 0 of the function call In the user program set Out...

Page 19: ...m this counter status PIO PII Legend PIO Bit 2 of the function call in the process image of outputs or I O data Output Data SetCounter PII Bit 2 of the status byte in the process image of inputs or I O data InputData Set CounterDone Key to timing diagram Section Function Procedure for PSSu in sys tem environment A Procedure for PSSu in sys tem environment B a Enter counter status In the user progr...

Page 20: ...arity bit The function must first be activated via an enable bit Limit value Counter status 24 V PIO Bit 3 Enable O0 PIO Bit 4 Polarity Timing diagram a b PIO 3 PIO 4 O0 c Counter d Legend Counter Count PIO 3 Bit 3 of the function call in the process image of outputs or I O datum Output Data LimitValueActive PIO 4 Bit 4 of the function call in the process image of outputs or I O datum Output Data ...

Page 21: ...ed Output O0 0 or 1 is set based on Bit 4 of the function call Output O0 0 or 1 is set based on OutputData Inver tOutput 4 3 Configuration 4 3 1 Operating modes and parameters The module has the following configuration options Configuration Default value Meaning Operating mode X Incremental encoder operating mode Counter operating mode Signal for gate input X Input G disables at a 1 signal Input G...

Page 22: ...with the default counter status 32 Bits with the limit value 8 Bits with function calls Description ST PII bit assign ment LSB MSB ST PIO bit assign ment LSB MSB Notes Status byte 0 7 See Status byte as signment table Current counter status 8 39 Measured value in incremental encoder or counter operating mode Counter status from the latch memory or result from the period length measurement 40 71 Va...

Page 23: ...PSSu Configurator Status byte assignment Meaning Bit Assignment Zero pulse 0 0 No zero pulse at input C 1 Zero pulse at input C Latch pulse or period length measurement 1 0 Period length or contents of latch memory not transferred 1 Period length or contents of latch memory trans ferred Default counter status 2 0 Default counter status not transferred 1 Default counter status transferred Counter u...

Page 24: ...e active LatchOrMeasure BOOL FALSE Input L latch pulse inact ive period length measurement in active TRUE Input L latch pulse active period length measurement active SetCounter BOOL FALSE Do not transfer default counter status TRUE Adopt default counter status NewCounterValue DWORD Default counter status LimitValueActive BOOL FALSE Limit value monitoring in active TRUE Limit value monitoring act i...

Page 25: ...f latch memory transferred SetCounterDONE BOOL FALSE Default counter status not transferred TRUE Default counter status trans ferred Underflow BOOL FALSE No counter underflow TRUE Counter underflow Overflow BOOL FALSE No counter overflow TRUE Counter overflow State1 BOOL FALSE Status input Bit 1 mes sage from encoder TRUE Status input Bit 1 State2 BOOL FALSE Status input Bit 2 1 TRUE Status input ...

Page 26: ... 2 mm 76 mm 52 1 mm 8 1 mm 67 7 mm 25 2 mm 56 1 mm 71 8 mm 0 8 mm 128 9 mm 72 7 mm 2 862 2 992 2 209 2 827 0 031 5 075 0 992 2 051 0 319 0 992 2 665 5 2 Installing the base module Prerequisite The head module must be installed If the head module does not have an integrated power supply a supply voltage module must be installed to the right of the head module Please note For mechanical reasons it i...

Page 27: ...n 2 1 3 5 3 Inserting and removing an electronic module Please note Only insert on to base modules that are already installed Preferably these base modules should be ready wired Electronic modules with outputs may only be inserted and removed when the load is switched off Unforeseeable error reactions may be triggered if modules are inserted and removed under load When an electronic module is plug...

Page 28: ...l PSSu E S INC 24V se T 1001380 EN 04 28 5 3 1 Inserting an electronic module Procedure The electronic module must audibly lock into position 1 Mark the electronic module using the labelling strips 2 Schematic representation 2 1 1 ...

Page 29: ...during operation The configuration data is re tained when a module is changed Effects System environment A In the event of a potential FS communication error the FS section of the PSSu sys tem and all relevant I O Groups SafetyBUS p switch to a STOP condition System environment B All FS hardware outputs on the PSSu system switch to a safe condition The substitute values are used for the modules FS...

Page 30: ... mounting rail The channel for the incremental encoder s zero pulse has a different designation de pending on the manufacturer N C Z 0 The supply voltages must be extra low voltages with protective electrical separation PELV or SELV in accordance with VDE 0100 Part 410 Use copper wiring The terminal configuration as stated on the front plate applies for base modules with C rail The terminal config...

Page 31: ...5 Pull out the screwdriver 6 Check that the cable is firmly seated 21 11 1 3 2 4 5 6 Please note The minimum cable cross section for field connection terminals on the base modules is 0 14 mm2 AWG26 The maximum cable cross section for field connection terminals is Digital inputs 1 5 mm2 AWG16 Digital outputs 2 0 mm2 AWG14 Inputs outputs on the counter modules 1 5 mm2 AWG16 Analogue inputs outputs 1...

Page 32: ...Z 6 5 from Weidmüller for example Maximum torque setting 0 8 Nm Use copper wiring 6 2 Terminal configuration Base module Terminal configuration Screw terminals PSSu BP 2 16 S PSSu BP 2 16 S T Cage clamp terminals PSSu BP 2 16 C PSSu BP 2 16 C T Without C rail 11 Input A 21 Input B 31 Input C 41 Input G Gate 12 22 0 V encoder 12 22 linked within the base module 32 42 Input S Status 32 42 linked wit...

Page 33: ... C T With C rail 11 Input A 21 Input B 31 Input C 41 Input G Gate 12 22 0 V encoder 12 22 linked within the base module 32 42 Input S Status 32 42 linked within the base module 13 23 33 43 C rail supply shield connection 13 23 33 43 linked within the base module 14 24 Supply voltage output for encoder 34 Output for limit value monitoring 44 Input L Latch 21 11 22 12 23 13 24 14 41 31 42 32 43 33 4...

Page 34: ...ut 14 S1 Output O0 Output for limit value monitoring 21 11 22 12 23 13 24 14 41 31 42 32 43 33 44 34 Gate C Status B A Latch 0 V 24 V Output O0 Incremental encoder operating mode Without C rail Encoder is supplied via output 14 S1 Output O0 Output for limit value monitoring 21 11 22 12 23 13 24 14 41 31 42 32 43 33 44 34 Gate C Status B A Latch 0 V 24 V Output O0 ...

Page 35: ... S not connected Output O0 Output for limit value monitoring 21 11 22 12 23 13 24 14 41 31 42 32 43 33 44 34 C Gate B Up Down A Count 0 V 24 V Output O0 Counter operating mode Without C rail Encoder is supplied via output 14 S1 Function inputs G L S not connected 21 11 22 12 23 13 24 14 41 31 42 32 43 33 44 34 C Gate B Up Down A Count 0 V 24 V Output O0 ...

Page 36: ... type configured The configured hardware registry does not match the actual hard ware registry ST communication error Error during ST communication Change faulty module Bus termination error There is no terminating plate or there is a bad contact with the module bus Install a terminating plate with in tegrated end bracket or insert the base modules together correctly Supply voltage overload for en...

Page 37: ...play elements for status of the functional inputs The module has three LEDs for the status of the function inputs LEDs G L and S G S Err 11 A 12 0V 22 0V 13 C 23 C 32 S 42 S 33 C 43 C G S A B C L 21 B 14 S1 24 S1 41 C 41 G 34 O0 44 L L LED Key Descrip tion Colour Status Signal G 0 signal at function input G Green 1 signal at function input G L 0 signal at function input L Green 1 signal at functio...

Page 38: ...umption 0 85 W 0 85 W Periphery s supply voltage peri phery supply Voltage range 16 8 30 0 V 16 8 30 0 V Module s current consumption with no load 10 mA 10 mA Module s power consumption with no load 0 24 W 0 24 W Max power dissipation of module 1 40 W 1 40 W Incremental encoder input 312486 314486 Number of counter inputs 1 1 Type of counter inputs Incremental encoder Incremental encoder Signal at...

Page 39: ...86 Max output current at rated voltage 0 10 A 0 10 A Environmental data 312486 314486 Climatic suitability EN 60068 2 1 EN 60068 2 14 EN 60068 2 2 EN 60068 2 30 EN 60068 2 78 EN 60068 2 1 EN 60068 2 14 EN 60068 2 2 EN 60068 2 30 EN 60068 2 78 Ambient temperature In accordance with the standard EN 60068 2 14 EN 60068 2 14 Temperature range 0 60 C 40 70 C Storage temperature In accordance with the s...

Page 40: ...ation 16 ms 6 ms Max operating height above sea level 2000 m 5000 m Airgap creepage In accordance with the standard EN 60664 1 EN 60664 1 Overvoltage category II II Pollution degree 2 2 Protection type In accordance with the standard EN 60529 EN 60529 Mounting area e g control cab inet IP54 IP54 Housing IP20 IP20 Terminals IP20 IP20 Mechanical data 312486 314486 Material Bottom PC PC Front PC PC C...

Page 41: ...ls 312 628 PSSu BP 2 16 S T Base module without C rail with screw terminals T type 314 628 PSSu BP 2 16 C Base module without C rail with cage clamp terminals 312 629 PSSu BP 2 16 C T Base module without C rail with cage clamp terminals T type 314 629 PSSu BP C 2 16 S Base module with C rail and screw terminals 312 630 PSSu BP C 2 16 S T Base module with C rail and screw terminals T type 314 630 P...

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