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Operating Manual PSS u2 EF 2DO R 8A
1003625-EN-03

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Summary of Contents for PSS u2 EF 2DO R 8A

Page 1: ...PSS u2 EF 2DO R 8A Operating Manual 1003625 EN 03 Control system PSS u2 Remote I O system PSS u2 ...

Page 2: ...enta tion will be gratefully received Source code from third party manufacturers or open source software has been used for some components The relevant licence information is available on the Internet on the Pilz homepage Pilz PIT PMI PNOZ Primo PSEN PSS PVIS SafetyBUS p SafetyEYE SafetyNET p the spirit of safety are registered and protected trademarks of Pilz GmbH Co KG in some countries SD means...

Page 3: ...echanisms 13 4 5 Reaction times 13 4 6 Energy saving functions 14 5 Address assignment 15 6 Installation 16 6 1 General installation guidelines 16 6 1 1 Dimensions 16 6 2 Protective coding on terminal block 16 6 3 Inserting and removing an electronic module 18 6 3 1 Inserting an electronic module 18 6 3 2 Removing an electronic module 20 6 3 3 Changing an electronic module during operation 20 7 Wi...

Page 4: ...Contents Operating Manual PSS u2 EF 2DO R 8A 1003625 EN 03 4 10 Order reference 31 10 1 Product 31 10 2 Accessories 31 ...

Page 5: ...ion of symbols Information that is particularly important is identified as follows DANGER This warning must be heeded It warns of a hazardous situation that poses an immediate threat of serious injury and death and indicates preventive measures that can be taken WARNING This warning must be heeded It warns of a hazardous situation that could lead to serious injury and death and indicates preventiv...

Page 6: ...Introduction Operating Manual PSS u2 EF 2DO R 8A 1003625 EN 03 6 INFORMATION This gives advice on applications and provides information on special fea tures ...

Page 7: ...he electronic modules The terminal block is plugged into the electronic modules and is used to connect the field wiring Details of the terminal blocks that can be used are available under Intended Use 2 1 Module features Application of the product PSS u2 EF 2DO R 8A Electronic module with monitored relay outputs for failsafe applications The product has the following features Relay contacts with r...

Page 8: ...requirements of pollution degree 2 Example Protected inside space or control cabinet with protection class IP54 Make sure that only authorised personnel have access to the programmable safety system WARNING Risk of electric shock with overvoltage category III If you use the head module PSS u2 P0 F S PN with the terminal block order no 328 830 contact with live components could cause life threateni...

Page 9: ...ent persons A competent person is a qualified and knowledgeable person who because of their train ing experience and current professional activity has the specialist knowledge required To be able to inspect assess and operate devices systems and machines the person has to be informed of the state of the art and the applicable national European and international laws directives and standards It is ...

Page 10: ...Disposal In safety related applications please comply with the mission time TM in the safety related characteristic data When decommissioning please comply with local regulations regarding the disposal of electronic devices e g Electrical and Electronic Equipment Act ...

Page 11: ...Periphery Supply 24 V DC Module Bus Fig Block diagram PSS u2 EF 2DO R 8A 4 2 Supply The module is supplied with voltage via the head module 4 3 Outputs Outputs The head module sets the output status via the module bus The relationship between the load current and the operating temperature is illustrated in the following derating diagram The operating point should be below the characteristic curve ...

Page 12: ...nal during the switch off delay the switch off delay time is reset again and restarts at the next 0 signal In the event of external errors e g if the connection to the controller is lost the output is switched off after the set switch off delay However in the event of internal module errors the switch off delay cannot be guaranteed Default value 0 ms immediate shutdown tdelay t PAA Clamp 1 0 0 1 t...

Page 13: ...h relay contacts and the periphery supply as well as the module supply in accordance with DIN VDE 0110 overvoltage category III in a pro tected industrial network Temperature monitoring The module provides the following diagnostic data Start up error Configuration error FS communication error Temperature error too warm Temperature error too hot Relay control error Relay error 4 5 Reaction times Yo...

Page 14: ... 4 6 Energy saving functions The energy levels are supported by the head module and are not configurable The module supports the following energy levels Switching off the LEDs that display the module and terminal status Switching off the LEDs that display the terminal status ...

Page 15: ...ng State Bit 0 Output data O0 0 Safety contacts are opened 1 Safety contacts are closed Bit 1 Output data O1 Bit 2 7 None Constant 0 The module occupies 1 Byte in the process image of inputs PII Meaning State Bit 0 Valid bit of output O0 0 Output error 1 The signal in the PIO corresponds to the output signal Bit 1 Valid bit of output O1 Bit 2 7 None Constant 0 ...

Page 16: ... e g by touching an earthed conductive sur face or by wearing an earthed armband 6 1 1 Dimensions 88 3 7 6 51 1 60 111 1 95 3 54 4 50 1 51 7 25 Fig Dimensions in mm including backplane electronic module and terminal block 6 2 Protective coding on terminal block If voltages over 50 VAC or 120 VDC are connected to a module s switch contacts then pro tective coding must be used Protective coding prev...

Page 17: ... EN 03 17 1 Insert the protective coding into the 8 pin ter minal block 2 The protective coding must be visible on the terminal side 3 Rotate the protective coding until is embed ded within the terminal block 4 Plug the coded ter minal block into the module ...

Page 18: ...block has been re moved first The mechanics of the electronic modules are designed for 20 plug in out cycles On electronic modules with outputs the terminal block may only be inserted and removed when the load is switched off Unforeseeable error reactions may be triggered if modules are inserted and removed under load 6 3 1 Inserting an electronic module 1 Insert the electronic module into the sus...

Page 19: ... 2DO R 8A 1003625 EN 03 19 2 Swivel the electronic module downwards until you hear it click into place 3 Insert the terminal block into the suspen sion lug on the module 4 Swivel the terminal block upwards until you hear it click into place ...

Page 20: ...n by the arrow and pull off the electronic module upwards 6 3 3 Changing an electronic module during operation An electronic module can be hot swapped Effects Module bus communication between the other modules is not interrupted The configuration data is retained The module is detected automatically as soon as the module is re inserted Procedure 1 Removing an electronic module 2 Inserting an elect...

Page 21: ...n the other modules is not interrupted The head module may need to be configured and restarted in order for the new module to be detected On electronic modules with outputs the terminal block may only be inserted and removed when the load is switched off Unforeseeable error reactions may be triggered if modules are inserted and removed under load ...

Page 22: ...n enclosed spaces For applications in accordance with SIL CL 2 and SIL CL 3 relay outputs must be 2 chan nel Only the relay contact of the same module may be used With inductive loads sufficient fuse protection must be provided on all output contacts If voltages higher than 50 VAC or 120 VDC are connected to the relay contacts please note the following Specific accident prevention regulations appl...

Page 23: ... 5 7 9 13 15 1 1 The terminals P0 are interconnected and they many only be used for the outputs O0 13 and O0 14 The terminals P1 are interconnected and they many only be used for the outputs O1 13 and O1 14 7 3 Function test during commissioning An error must be simulated for each safety related output during commissioning The anti cipated error reaction must occur when an output has an error agai...

Page 24: ... and start the device again so that the internal diagnostics can check that the safety contacts open correctly for SIL CL 3 PL e at least 1x per month for SIL CL 2 PL d at least 1x per year NOTICE The safety function should be checked after initial commissioning and each time the plant machine is changed The safety functions may only be checked by qualified personnel 8 1 Display elements and messa...

Page 25: ...odule status display and all ter minal status displays flash synchron ously Periphery supply is missing temperature error Too hot 1 See module s dia gnostic log 1 There are two levels of overtemperature Too warm If the module temperature exceeds a threshold value then a warning is sent to the head module If the temperature drops back below the threshold value the module sends an all clear Too hot ...

Page 26: ...sumption with no load 1 2 W Max power dissipation of module 2 6 W Permitted loads inductive resistive Relay outputs Number of relay outputs 2 Utilisation category In accordance with the standard EN 60947 4 1 Utilisation category of safety contacts AC1 at 250 V Min current 5 mA Max current 10 A Max power 2300 VA DC1 at 24 V Min current 5 mA Max current 10 A Max power 240 W Utilisation category In a...

Page 27: ...ndard EN 60068 2 14 Temperature range 0 55 C Storage temperature In accordance with the standard EN 60068 2 1 2 Temperature range 40 70 C Climatic suitability In accordance with the standard EN 60068 2 78 Humidity 93 r h at 40 C Condensation during operation Not permitted Max operating height above sea level 2000 m EMC EN 61131 2 Zone B Vibration In accordance with the standard EN 60068 2 6 Freque...

Page 28: ...potential isolation Protective separation Rated surge voltage 6000 V Potential isolation between Periphery supply and module supply Type of potential isolation Functional insulation Rated surge voltage 2500 V Mechanical data Mechanical life 10 000 000 cycles Material Housing PPE Mounting type plug in Dimensions Height 110 8 mm Width 25 mm Depth 72 5 mm Where standards are undated the 2016 01 lates...

Page 29: ...000 000 cycles the PFH value see Technical details 26 can be used in the calculation To increase the service life sufficient spark suppression must be provided on all relay con tacts With capacitive loads any power surges that occur must be noted With DC contact ors use flywheel diodes for spark suppression We recommend you use semiconductor outputs to switch 24 VDC loads 9 2 Safety characteristic...

Page 30: ...e the PAScal software tool to calculate the safety function s SIL PL values CAUTION It is essential to consider the relay s service life graphs The relay outputs safety related characteristic data is only valid if the values in the service life graphs are met The PFH value depends on the switch frequency and the load of the relay output If the service life graphs are not accessible the stated PFH ...

Page 31: ...8 842 Protective coding for terminal block Product type Features Order no PSS u2 A CE T 10 pc Protective coding 10 pieces 328 861 Label holder Product type Features Order No PSS u2 A LC E1 10 pcs Label holder 23 5 x 10 5 mm 10 pieces 328 910 PSS u2 A LC E2 10 pcs Label holder 103 x 10 5 mm 10 pieces 328 911 PSS u2 A LA E1 10 pcs Labelling strips 23 5 x 10 5 mm 10 x DIN A4 sheet 328 913 PSS u2 A LA...

Page 32: ...yNET p THE SPIRIT OF SAFETY are registered and protected trademarks of Pilz GmbH Co KG in some countries We would point out that product features may vary from the details stated in this document depending on the status at the time of publication and the scope of the equipment We accept no responsibility for the validity accuracy and entirety of the text and graphics presented in this information ...

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