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Navod obsl OR 50(F)_2006-08-01_EN.doc 

 

 

CONTENTS 

 

0. IN 

GENERAL 

0.1. Safety Provisions 

 

0.2.  Requirements Concerning Operators 

 

1. TECHNICAL 

PARAMETERS 

1.1. Scope of Use 

 

2. 

INSTALLATION – DISMANTLING 

2.1 Space 

Requirements 

2.2 Machine 

Installation 

2.3 

Connection to Energy Supplies  (Wiring Diagram) 

 2.4. 

Dismantling 

 2.5. 

Disposal 

 

3. 

SAW BANDS – MAIN PRINCIPLES 

 

4. MACHINE 

DESCRIPTION 

 
5. 

SETTING OF SHAPE OF TOOTH TO BE GROUND 

 

5.1 Tooth shape setting 

 

5.2 Preparation and adjustment of grinding machine 

 

5.3 Grinding wheel exchange 

 

6. 

LUBRICATION, CLEANING, MAINTENANCE 

 
 
 

0. IN 

GENERAL 

 

This instruction manual provides the users assistance and information about the PILOUS 
band saw grinding machine and the possibilities of use as directed. 
 
The instruction manual contains important instructions on a safe, adequate and 
economically efficient operation. Observing the operating instructions will prevent risks, 
the repair and outage time costs will be reduced and the machine reliability and life 
increased. 
 
The instruction manual contains instructions based on the valid national safety regulations 
and environmental standards. 
 
The instruction manual must be always available at the machine site. 
 
The instruction manual must be read and used by the staff entrusted with the machine 
installation, transport and storage, use / operation, maintenance and disposal. 
 
In addition to the instruction manual and the binding safety regulations in force in the 
user’s country and at the service site, it is also necessary to observe the approved rules 
for safe and professional work.

 

 
 

Summary of Contents for FORESTOR OR 50

Page 1: ..._______________________________________________________________________________ 1 of 19 Navod obsl OR 50 F _2006 08 01_EN doc INSTRUCTION MANUAL SEMI AUTOMATIC BAND SAW GRINDING MACHINE OR 50...

Page 2: ...18b 619 00 Brno declare hereby on our own exclusive responsibility that the machine complies with the EU 89 392 Guidelines for Machines as amended by the EU 91 368 and 93 44 Guidelines and with EN 180...

Page 3: ...ge corresponding to that mentioned in the instruction manual The guarantee does not apply to Violent and mechanical damage of the machine caused by interference of the user or other persons Unavoidabl...

Page 4: ...tion about the PILOUS band saw grinding machine and the possibilities of use as directed The instruction manual contains important instructions on a safe adequate and economically efficient operation...

Page 5: ...instruction manual with safety symbols danger spot signs Danger spot Proceed with maximum caution Dangerous voltage Use goggles Use protective gloves when handling the saw band 0 2 Requirements Concer...

Page 6: ...hutdown is done by the TOTAL STOP push button For putting the machine into operation again unlock the push button by turning it manually Manual cleaning removal of waste e g sawdust wood chips bark ar...

Page 7: ...not adequate to the purpose The manufacturer is not responsible for damages due to such a use The user himself has to bear the risk The use complying with the purpose includes also observing the opera...

Page 8: ...In temperatures below 5 C the conventional coolants should be replaced by coolants designed for respective temperatures 2 3 Connection to Energy Supplies Connect the supply cable to a protected 6A so...

Page 9: ...2P 230V AC Kuhnke R15046 Patina for relay RP Kuhnke V40101 Bushing PG 9 Bimed V40102 Bushing PG 11 Bimed V40328 Nut for bushing PG 9 Bimed V40329 Nut for bushing PG 11 Bimed V0506 Line wire CYA 1 5 sc...

Page 10: ...L STOP OR 50 P i pr ci na stroji pou vejte ochrann pom cky Use protective means while working on the machine Bei Arbeit an der Machine Unfallverh tungsmittel tragen V m na pilov ho p su a brusn ho kot...

Page 11: ...n any performance increase either just the life of the overloaded and overheated saw band will be shorter A good maintenance of the band is vital for the sawing quality Inaccurate cuts and slow sawing...

Page 12: ...life of the tool If there are suddenly bad sawing results or if the saw bands break more frequently it is usually difficult to find out the reason The most frequent reason for breaks is wrong handling...

Page 13: ...ng band saws in semi automatic cycle The change of pitch and the shape of the sharpened teeth are made manually The grinding disk and the saw band shift are driven by electric motors The grinding mach...

Page 14: ..._______________________________________________________________________________ 14 of 19 Navod obsl OR 50 F _2006 08 01_EN doc COMPONENT SPECIFICATION 0 0 I I...

Page 15: ...band holding plate 4 Setting screws of saw band width 5 Lock nut 6 Holding plate screws 7 Tooth face angle setting screw 8 Setting screw of tooth material removal 9 Setting screw of tooth face removal...

Page 16: ...to the left when looking from the front the tooth depth increases by moving to the right the tooth depth decreases and the steepness of the tooth back surface changes at the same time deeper identical...

Page 17: ...shifters according to the saw band size CAUTION Carry out the items 1 6 while the machine is at standstill and the main switch locked 1 Raise the grinding arm 1 raise the feeder arm 24 unscrew the saw...

Page 18: ...screw 9 to the right the shifter shifts back to the left the shifter shifts forward 9 If the tooth profile does not comply with the desired form choose another lever recess 11 for the screw 8 Should...

Page 19: ...just the screws 33 to allow the crank 10 to be turned by hand and the saw band to be moved when the el band feed is switched on Carry out the adjustment while the machine is at standstill 5 3 Grinding...

Page 20: ...ions concerning lubrication Current maintenance of the grinding machine should be always done daily after finishing the work Remove grinding dust from the protective shield and the grinding disk cover...

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