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7. Putting Into operation

7.1. Safety Control

When starting to work with the band saw make sure that the TOTAL STOP button is unblocked. Loose WORKTABLE LEVER (M) , 
raise the saw arm (A) to upper max. position and by turning the saw arm with refer to angle scale set requested cutting angle and 
tighten the WORKTABLE LEVER (M) again. Move up the saw arm (saw band) by 20 - 30 mm above the workpiece expected height 
and fix it by closing the valve of the OIL DAMPER (F). Open MOVING JAW (N) with VICE HANDLE WHEEL (L) in order to put the 
workpiece between clamping jaws. Feed in the workpiece. Long and heavy work pieces are hardly being set in correct position by the 
moving jaw. It is necessary to adjust them accordingly after feed in. Asymmetric or thin-walled profiles are stabilized and fixed in 
position by shaped pieces, e.g. hard wood shaped pieces, etc. Select workpiece length. Move the MOVING JAW (N) with VICE 
HANDLE WHEEL and close by QUICK CLAMPING LEVER. Set the correct distance between the moving guiding head and 
workpiece approx. 5 - 10 mm and lock by CLAMPING LEVER (O). Select cutting speed. Start band drive. By control valve adjust the 
arm feed speed into cut. Optimal value can be set by hearing no high voices and vibrations. This can be achieved by increasing or 
decreasing the feed into cut. The optimal feed depends on correct teeth and cutting speed selection. When cut is finished the band 
must automatically stop. First cut was done. The arm is now in the down end position.

Caution! Danger of injury!
The band is not covered in the machining zone.

Is everything in perfect condition as far as technical safety is concerned?
Have all covers been properly fitted?

7.2. First cut

O

F

N

R

M

S

A

Summary of Contents for ARG 180

Page 1: ...ARG 230 Standard ARG 230 ARG 230 Plus ARG 240 ARG 240 Plus ARG 290 Plus INSTRUCTION MANUAL Pilous p sov pily spol s r o 00 420 543 25 20 11 e mail pilous pilous cz K rova 118 b 619 00 Brno Czech Repu...

Page 2: ......

Page 3: ...ments 0 5 Protective covers 1 Transport and storage 1 1 Surface treatment 1 2 Packing 1 3 Installation 1 4 Dismantling 1 5 Disposal 2 Machine data 3 Technical data 4 Installation 4 1 Space requirement...

Page 4: ...he instruction manual must be read and used by the staff entrusted with the machine installation transport and storage use operation maintenance and disposal In addition to the instruction manual and...

Page 5: ...perfect condition with respect to technical safety The user is obliged to check the machine for visually ascertainable damages and failures at least once per shift Any changes failures and damages of...

Page 6: ...element of the package is a wooden frame which according to the kind of dispatch may be crating or an overseas case Approximately 100 mm clearance should be provided for transport and loading by a for...

Page 7: ...H revolving worktable I base J coolant and pump tray K control panel L vice hand wheel M worktable lever N moving jaw O moving bar lock lever P quick clamping lever Q fixed bar with band guidance R m...

Page 8: ...0 45 60 45 180 150 100 180 150 100 240x140 150x130 100 160 90 45 60 PARAMOL HM 46 400 V 50 Hz 0 9 1 4 kW 40 80 m min 400 V 50 Hz 0 09 kW 2600x27x0 9 250 kg 1400 660 1400 approx 15 litre 300 mm 895 mm...

Page 9: ...in 400 V 50 Hz 0 09 kW 2465x27x0 9 430 kg 1300 900 1400 approx 15 litres 300 mm 910 mm ARG 230 Plus 100 215 125 75 110 190 120 70 110x60 215x80 125x100 75x80 90 45 60 45 PARAMOL HM 46 90 60 60 45 45 4...

Page 10: ...a lifting mechanism for heavy work pieces d Provide for good lighting of the workplace D max C max A 6 0 4 5 B E F G H ARG 230 Plus ARG 240 Plus ARG 290 Plus ARG 230 Standard ARG 230 ARG 240 A 4 5 B E...

Page 11: ...ar as the machining zone 5 2 Band exchange tensioning and adjustment Caution It can only be done when the main switch is off and secured against switching on again or when the machine is disconnected...

Page 12: ...heck the fixity of hard metal tightening Take old band approx 30 cm of it and put it in the guide heads between hard metals and bearings Set the pressing hard metal guidance by width adjusting screws...

Page 13: ...e feed and re clamping only by the lever without using the handwheel WHEEL HANDLE QUICK CLAMPING LEVER except ARG 230 Standard VICE MOVING BODY FIXED JAW WORKPIECE CONTER NUT ADJUSTING SCREW OF VICE M...

Page 14: ...andard ARG 230 ARG 240 60 90 45 ARG 240 60 90 45 ARG 240 60 ARG 240 ARM SETTING FIXED STOP 60 CONTINUOUS RANGE OF ARM ADJUSTMENT REVOLVING WORK TABLE ANGLE SCALE ARM LOCKING LEVER ARM BACKSTOP SCREW D...

Page 15: ...ed CAUTION DANGER OF INJURY after switching the button the arm with the band stills moving down Before starting the band drive make always sure that the band is NOT in contact with the workpiece 1 2 E...

Page 16: ...nt pump CAUTION DANGER OF INJURY after switching the button the arm with the band stills moving down MAIN SWITCH TOTAL STOP Before starting the band drive make always sure that the band is NOT in cont...

Page 17: ...s the coolant through hoses valves and guide heads to the band The coolant quantity is controlled by these valves The coolant provides band cooling and lubrication and chip flushing The pump switches...

Page 18: ...d thus to achieve a clean smooth cut and a longer life I M 42 Hardmetal Design M 42 Structure W 2 Mo 10 V 1 CO 8 tooth hardness 68 HRC For cutting materials till hardness 45 HRC Design M 51 Structure...

Page 19: ...10 14 10 14 10 14 18 18 4 6 4 6 5 8 5 8 6 10 6 10 8 12 10 14 10 14 10 14 18 4 6 4 6 4 6 5 8 5 8 6 10 8 12 8 12 10 14 10 14 10 14 6 4 6 4 6 4 6 5 8 5 8 6 10 6 10 8 12 10 14 10 14 6 6 4 6 4 6 5 8 5 8 6...

Page 20: ...not appropriately selected The band the whole arm bears against the material when the band is not in cutting position The clamping of the profile material does not comply with the recommendation The b...

Page 21: ...ed profiles are stabilized and fixed in position by shaped pieces e g hard wood shaped pieces etc Select workpiece length Move the MOVING JAW N with VICE HANDLE WHEEL and close by QUICK CLAMPING LEVER...

Page 22: ...commendations concerning safe handling of coolants Correct cutting angles will be achieved when the bearing surfaces for the workpiece and the jaws are free from metal chips and other impurities Coola...

Page 23: ...th size High speed of arm feed into cut Incorrect adjustment or break of hard metal guidance or bearings inside guiding heads The moving guiding head is too far from the workpiece Oil deficit M4 lock...

Page 24: ...for head mo switch unit 1 off mo aret Switch head green mo connecting part for head mo switch unit 1 on el engine ARG 180 el engine ARG 200 Plus el engine ARG 220 Plus el engine ARG 230 Standard Coola...

Page 25: ...5 1L1 3L2 5L3 QM1 Set 3 7A only ARG 230 set 2 7 A M1 3 Band 3 M2 Coolant PE 3 2 1 PE TR1 12VA 400V 24V AC 2 4 4 0A CMSM 12Cx0 75 FU1 400mA KM1 X1 4 BP1 BP2 X1 6 X1 5 SB2 SB3 KM1 FA1 95 96 KM1 SB1 13 1...

Page 26: ...1 Fu2 1 2 3 4 6 5 L1 Pe N L3 L2 X1 10 4 Electrical device lay out ARG 230 ARG 230 Plus ARG 240 ARG 240 Plus ARG 290 Plus FA1 KM1 SA1 Fu1 10 3 Electrical device lay out ARG 180 ARG 200 Plus ARG 220 Plu...

Page 27: ...90 180 200 220 230 240 290 180 200 220 230 240 290 180 200 220 230 240 290 180 200 220 230 240 290 180 290 180 200 180 200 Pos 1 2 3 4 5 6 7 8 9 10 11 002255 004501 001492 002182 004055 002366 003487...

Page 28: ...290 180 200 220 230 240 290 180 200 220 230 240 290 180 200 220 230 240 290 Pos 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 007586 006013 007793 001336 007585 002131 001432 001404 001626 001436 001437...

Page 29: ...8 bow down backstop screw SW M8 25 nut M8 screw M6 20 angle scale parker 3 10 backstop bar backstop body with bar 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 18...

Page 30: ...ubing screw M12 20 pivot cover screw M12 20 spring console screw M8 35 washer flexible 8 washer 8 200 220 200 220 200 220 200 220 200 220 200 220 200 220 200 220 200 220 200 220 200 220 200 220 200 22...

Page 31: ...009146 009055 001474 Ordering number vice body slip nut vice screw plastic star handle flexible plug 6 12 snub plate cover screw M6 20 washer 6 moving grip screw M8 40 washer rectangular lever adjusta...

Page 32: ...ARG 240 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 53 54 19 56 57 58 59 60 61 62 63 64 65 52 66 67...

Page 33: ...6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 13 48 49 50 51 52 53 56 57 58 59 60 62 63 64 65 66 67 68 66 69 69 70 71 72 73...

Page 34: ...290 230 240 290 230 240 290 230 240 290 230 240 290 230 240 290 230 240 290 230 240 290 230 240 230 240 290 230 240 290 230 240 290 230 240 230 240 290 230 240 290 230 240 290 230 240 290 230 240 290...

Page 35: ...RS bearing 6007 2RS bearing 6207 2RS bearing 6308 2Z feather 6 6 45 feather 8 7 60 feather 10 8 110 180 200 220 230 240 290 180 200 230 220 240 290 180 240 290 230 230 180 200 220 230 240 290 180 200...

Page 36: ...cylinder P H 60 18 152 V1 low pressure valve VS01 04 R3 screw M10 40 screw M10 30 plug of hydraulic snap ring outer KR 12 snap ring outer KR 15 hydr hose NT DN 6x2200 DKL 90 08 10 hydr hose NT DN 8x25...

Page 37: ...RBA cover of coolant fluid tank pump SACEMI PA35 3 f ze 230 400 V screw M6 16 washer 6 nut M6 connection 3 8 9 mm hose PVC DN 8 2 hose PVC DN 8 2 hose PVC DN 8 2 T connection TS 10 hose clip 7 13 tap...

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