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PIG Spark-Resistant Air Compactor 

Item# DRM655

DESCRIPTION

An air-operated, spark-resistant compaction device used to reduce waste to a fraction of its original volume.
 

Packaging: 1 Box/Pallet

 

Color: Black/Silver/Yellow

 

Weight: 486 lbs.

 

# Per Pallet: 1

 Dimensions: 
 

 Overall Dimensions — 31

1

2

" W x 67

1

8

" H x 38" D

 Composition: 
 

 Aluminum: Ram, Base, Retaining Pin, Ram Guard, Surround Shield  

 

 Frame: Hot Rolled Steel

 

Minimum Air Required:  80 psi, 10 cfm Air

 

Maximum Air Pressure: 120 psi

 

Average Cycle Time*:  2 minutes (1 minute down, 1 minute up)

 

* May vary according to air pressure

 

FEATURES/BENEFITS

 

•   All components that a drum may come in contact with are made of aluminum with air-driven hydraulics — Spark-resistant.

 

•   Compacts up to 6 to 1 (depending on material) — Reduces disposal costs by having fewer drums to dispose of.

 

•   Use with absorbents, rags, paper, or anything that is “soft” rather than “hard” and non-metallic — Minimizes waste. 

 

•   Air-driven hydraulic pump (preset at 2,500 psi) — Provides 12,000 lbs. of downward force.

 

•   Ram Guard — Covers the top of drum/prevents any possible hand injuries. Microswitch prevents use of compactor until cover is shut.

 

•   Safety interlock — Compactor will not run unless frame is locked into the upright position.

 

•   Manually operated on/off air valve — Unit will not operate unless the valve is depressed. When valve is released, compactor shuts off.

 

•   Tilt-back frame — Allows drum to be filled with materials without having to move drum away from compactor.

 

•    Raised aluminum base plate — Centers the drum under the ram, plus it prevents the bottom of the drum from bowing under 

compaction force.

 

•   View port on ram guard — Allows the user to view compacting ram and any liquids that may accumulate.

 

•   Holes drilled in base plate — Allows unit to be mounted to floor. Floor anchoring is not required.

 

•   Drain holes in ram plate — Allows liquids to rise to the top when compacting.

 

•  Retaining pin — Keeps drum located and secure underneath ram.

 

•   Compactor includes an attached grounding wire — Allows user to ground unit for added safety.

 

•  Includes air line filter — Removes water from air line and extends the life of the pump.

 

APPLICATIONS
  

To assist in waste minimization, the PIG Waste Compactor allows the user to fit more soft waste in each disposal drum.

 

**IMPORTANT:

   It is the user’s responsibility to ensure waste entered into drum will not generate a spark by itself, or by coming in 

contact with the drum. 

3  Product Data Sheet

Summary of Contents for DRM655

Page 1: ... Tipton PA 16684 0304 PIG PIG logo are registered trademarks in USA and other countries See tm newpig com New Pig newpig com North America 1 800 468 4647 UK 0800 919 900 Europe 31 0 76 596 92 50 Outside North America 1 814 684 0101 China 86 21 400 921 5178 PIG Waste Compactor Manual ...

Page 2: ...oded View for DRM655 Page 7 5 Parts List for Compactor Pages 8 10 6 Air Schematics Page 10 7 Preventive Maintenance Page 11 8 Troubleshooting Guide Page 11 Pump Kit for PIG Waste Compactor 1 Optional Waste Pump Page 12 2 Parts List for Optional Waste Pump Page 13 Limited Warranty Service and Limited Warranty Page 14 Table of Contents 2 ...

Page 3: ... original volume resulting in dramatically lower disposal costs The original pump kit captures segregated liquids for reuse or recycling To determine just how much money a PIG Waste Compactor could save you we conducted a research study Our results found that 100 of users significantly reduced the number of drums they sent out for disposal Compaction ratios ranged from a high of 6 1 to a low of 2 ...

Page 4: ...cluded 3 Remove the pipe plug from the air intake pipe located on the back of the unit attached to the side of the Rear Pivot Part 19 on exploded view 4 Screw a male air connect chuck into the 3 8 pipe 5 Attach air chuck and air line both not included to male air connect Max of 120 psi 6 Ground unit to earth ground with provided grounding wire Note An in line air filter lubricator oiler included s...

Page 5: ...4 Move directional lever on air hydraulic pump to the down position and depress foot pedal to compact Continue to compact until the pump stops reaching maximum pressure 5 To raise the ram release foot pedal to stop move directional lever on air hydraulic pump to the up position and depress foot pedal 3 Return to upright locked position and close safety cover 2 Tilt unit back with drum in place to ...

Page 6: ...tor until cover is shut Safety interlock Compactor will not run unless frame is locked into the upright position Manually operated on off air valve Unit will not operate unless the valve is depressed When valve is released compactor shuts off Tilt back frame Allows drum to be filled with materials without having to move drum away from compactor Raised aluminum base plate Centers the drum under the...

Page 7: ...7 PIG Waste Compactor DRM655 4 Exploded View ...

Page 8: ...50135 1 AIR PUMP CLAMP EA 1 21 150139A TILT GUIDE WELD ASSY EA 1 22 214C ARO AIR VALVE 214C EA 2 23 600104 3 NO SPARK KIT PLATE EA 1 24 600107 1 NO SPARK COMPTR WASHER EA 1 25 600143 10 CSA DOME COVER HINGE EA 1 26 600143 6 CSA DOMECOVER SHOCK BRKT EA 1 27 600143A CSA DOME COVER FRONT ASSY EA 1 28 600143B CSA DOME COVER WELD ASSY EA 1 29 600150 1 CSA AIR SWITCH ACTIVATOR EA 1 30 600150 2 CSA AIR S...

Page 9: ...Y TUBE CLAMP EA 4 61 F1317 5 16 18X1 STL BTN HD SKT HD SC EA 4 62 F1318 5 16 18 GR 5 NYLOK FLG NUT EA 4 63 F1338 5 16 18X3 4 HEX SER FLANGE SCW EA 2 64 F1339 5 16 18 HEX HD SER FLANGE NUT EA 4 65 F1421 3 8 16 HEX HEAD WHIZ LCK NUT EA 2 66 F1425 3 8 16X1 0 HEX HD FLANGE BOLT EA 12 67 F1426 3 8 16 HEX HEAD FLANGE NUT EA 12 68 F1459 3 8X2 1 12 HEX HD LAG BOLT EA 4 69 F1468 3 8 16X3 4 CARRIAGE BOLT EA...

Page 10: ...FIXED FORCE GAS SPRING EA 1 99 P1154 BALL STUD EA 2 100 P1284 1 4 FIL REG LUB 15CFM EA 1 101 P2344 MALE CONNECTOR EA 1 102 P2372 RING TERMINAL NONINSULATED EA 2 103 PA11122D AIR HYDRAULIC PUMP EA 1 104 PA11122D FP FOOT PEDAL FOR PA11122D PUMP EA 1 105 S30 HEAT TREATED COMPACTOR PALLET EA 1 106 S74 CARDBOARD CARTON 125 C EA 1 107 S75 WOODEN SLATS EA 4 108 V10249 COMPACTOR AIR FILTER BRKT EA 1 1 2 1...

Page 11: ...ever is not fully engaged Make sure lever is moved completely to the up or down position e Breather cap on the hydraulic pump is closed Open cap Waste pump runs but will not pump f Check hoses for obstructions g Check filter screen and clean Pump will not run h Check air supply i Add a small amount of air tool oil or lightweight machine oil to the air line Hydraulic pump will not run j Check air s...

Page 12: ...12 1 Optional Waste Pump Pump Kit for PIG Waste Compactor Waste Pump Assembly Item DRM345 ...

Page 13: ...4 Black Tubing 4 9 DRM345 9 1 2 x 18 PVC Pipe 1 10 1169x4S Swivel Male Elbow 1 13 F1946 1 2 90 Deg PVC Elbow 1 14 F1947 5 8 x 7 Clear Hose 2 15 F1948 1 2 x 3 PVC Pipe Nipple 1 16 F1184 1 4 20UNC x 1 Hex Head Bolt 4 17 F1196 1 4 Flat Washer 4 18 F1338 5 16 18UNC x 3 4 Hex Head Flange Bolt 2 19 F1339 5 16 18UNC Hex Head Flange Nut 2 20 DRM345 21 Spacer 1 21 F1949 5 8 Hose Clamp 3 22 F1164 1 4 Lock W...

Page 14: ...rk Avenue Tipton PA 16684 0304 You must maintain proof of purchase of the product to prove the date of purchase THIS LIMITED WARRANTY DOES NOT COVER NORMAL WEAR AND TEAR DAMAGE RESULTING FROM NEGLIGENT USE DAMAGE FROM MISUSE OF THE PRODUCT USE OF IMPROPER CURRENT OR VOLTAGE ANY USE NOT IN ACCORDANCE WITH THE OPERATION MANUAL GLASS BREAKAGE IF APPLICABLE DISASSEMBLY REPAIR OR ALTERATION BY ANY PERS...

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