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MT 237 – EN ed.2015 (Rev.A) 

 

GENERAL WARNINGS 

 
The equipment described in this manual is a device subject to pressure installed in systems under pressure. 
The involved equipment is usually integrated in systems conveying flammable gases (e.g. natural gas). 
 

WARNINGS FOR THE OPERATORS 
 

Before performing the installation, commissioning or maintenance, the operators must: 
 

 

go through the safety provisions applicable to the installation where they have to operate; 

 

obtain the necessary authorizations to operate, when required; 

 

be equipped with the necessary personal protective equipment (helmet, goggles, etc.) 

 

make  sure  that  the  area  in  which  they  have  to  operate  is  equipped  with  the  required  collective  protections  as  well  as  with  the 
necessary safety signs. 

 

PACKAGING / TRANSPORT / STORAGE 

 

The packaging materials used for transporting the equipment and the related spare parts have been  designed and manufactured to avoid 
damages during normal transport, storage, and related handling. Therefore, the equipment and spare parts must be kept in their respective 
original packages till their installation in the final destination site. When the packages are opened, it is necessary to verify the integrity of the 
materials therein contained. In case of damages, report the detected damages to the suppliers preserving the original package to allow the 
performance of necessary inspections. 
The storage of the equipment, even after their use, must occur in suitable places, free of moisture and away from sources of light and heat, 
within the limits stated on the rating plate 
 

HANDLING 

 
The handling of the equipment and its components must be performed after having established that the lifting means are suitable for the 
loads to be lifted (lifting capacity and functionality) in order to avoid bumps, impacts and local stresses. 
When  necessary,  the  handling  of  the  equipment  must  be  performed  using  the  lifting  points  foreseen  on  the  equipment  itself.  The  use  of 
motorized means is reserved to authorized personnel only. 
 

INSTALLATION 

 

The  installation  of  the  pressure  equipment  must  occur  in  compliance  with  the  provisions  (laws  or  regulations)  in  force  in  the  place  of 
installation. 
In  detail,  natural  gas  plants must show  features  complying  with  the  law  provisions  or  regulations in force  in the  place  of  installation  or  at 
least complying with the standards EN 12186 or EN 12279. The installation in compliance with such standards minimizes the risk of fire and 
the formation of potentially hazardous atmospheres. 
The  equipment  is  not  provided  with  internal  pressure  limitation  devices;  therefore,  it  must  be  installed  making  sure  that  the  operating 
pressure of the assembly in which it is installed does not exceed the value of the allowable maximum pressure (

PS

).  

The  user  shall,  therefore,  when  he/she  deems  it  necessary,  provide  for  the  installation  of  suitable  pressure  limitation  systems  on  the 
assembly; Moreover, the user shall equip the plant with suitable relief or drain systems in order to be able to discharge the pressure and the 
fluid contained in the plant before proceeding with any inspection and maintenance activity. 
Should the installation of the equipment require the installation of compression fittings on site, these latter have to be installed following the 
instructions  provided  by  the  manufacturer  of  the  fittings.  The  selection  of  the  fittings  must  be  compatible  with  the  use  specified  for  the 
equipment and with the plant specifications, when foreseen. 

 

COMMISSIONING 
 

The commissioning must be carried out by 

suitably trained personnel

During the commissioning, the personnel not strictly necessary must be kept away and the limited access area must be properly marked 
(signs, barriers, etc.). 
Verify that the equipment calibrations are the ones required. If necessary, restore the required values for the same as provided for later on 
in this manual. 
During the commissioning, the risks determined by any discharges to the atmosphere of flammable or noxious gases must be assessed. 
In case of installation on natural gas distribution networks, it is necessary to consider the risk of formation of a (gas/air) explosive mix within 
the piping. 

 

COMPLIANCE WITH DIRECTIVE 97/23/EC (PED) 

 

The slam-shut valve Dilock 507 / 512 / 106, as standalone equipment, is classified pursuant to the Directive 97/23/EC (PED) as: 
 

 

Pressure accessory when it is forecast to trip in case of pressure increase; 

 

Safety  accessory,  pursuant  to  paragraph  2.1.3  of  Article  1  of  the  same  Directive,  when  it  is  forecast  to  trip  in  case  of  both 
pressure increase and decrease. 

 

 

 

 

Summary of Contents for DILOCK 106

Page 1: ...EN TECHINICAL MANUAL Slam Shut Valves DILOCK507 512 106...

Page 2: ...2 MT 237 EN ed 2015 Rev A EN DILOCK Basic version INLET PRESSURE CONTROL PRESSURE DILOCK 507 512 106...

Page 3: ...etail natural gas plants must show features complying with the law provisions or regulations in force in the place of installation or at least complying with the standards EN 12186 or EN 12279 The ins...

Page 4: ...r pressure decrease according to the calibration pressure 1 2 OPERATION OF THE SLAM SHUT VALVE Figure 1 Slam Shut Device LA The slam shut valve fig 1 tripping in case of minimum and maximum pressure i...

Page 5: ...ranges of the different available springs FEATURES OF THE SPRINGS FOR LA BP SLAM SHUT VALVES Code Colour De Lo d Calibration range mbar Tripping due to maximum pressure 64470112RO RED 34 43 2 2 30 49...

Page 6: ...damages during transport the inlet piping has been cleaned in order to remove any residual impurities such as welding scraps sand paint residues water etc The arrangement normally forecast is the one...

Page 7: ...7 MT 237 EN ed 2015 Rev A Figure 3 Overall dimensions...

Page 8: ...out 5 10 tube branch connections shall always be welded on the upper part of the piping itself and the hole on the piping shall not show any burrs or projections towards the internal side To avoid bre...

Page 9: ...ibrations in a very short time without disconnecting the sensing pipe during the periodic checks The peculiarity of this lies in the fact that during normal operation the pressure switch head receives...

Page 10: ...y PS maximum allowable pressure that can be born under safety conditions by the device body structure Pumax maximum operation pressure at device inlet DNi type of inlet connection to the device DNu ty...

Page 11: ...ot to create malfunctions 4 3 EXTERNAL TIGHTNESS AND CALIBRATIONS CHECK A For the slam shut devices connected to the downstream piping through the push three way switch valve proceed as follows Figure...

Page 12: ...am shut device is in closed position Open the inlet on off valve V1 Very slowly open the slam shut valve by pulling the proper bushing Partially open the relief valve 6 on the outlet piping Using the...

Page 13: ...turator gasket 526 deteriorated Replacement Obturator seat eroded or scratched Replacement Wrong release pressure Wrong calibration of the min and or max spring Perform the calibration again by acting...

Page 14: ...To have a set of tools as shown in table 6 4 For proper maintenance the recommended spare parts are unequivocally identified by tags indicating The SS layout drawing number of the equipment in which t...

Page 15: ...hat the pressure upstream and downstream of the same is zero DISASSEMBLING AND RE ASSEMBLING 6 3 DISASSEMBLING 1 Make sure that the slam shut device is in closed position 2 Disconnect the fittings bet...

Page 16: ...16 MT 237 EN ed 2015 Rev A 6 Remove the body cover springs 7 Extract the membrane assembly from the body 8 Remove the plug unscrew the nut and ring nut 9 Extract the shaft assembly from the top...

Page 17: ...Unscrew the valve seat from the body paying utmost care not to damage the sealing edges To re assemble the slam shut valve follow the procedure described for disassembly in reverse order Before reasse...

Page 18: ...nlet of the valve and using a foamy solution check the following tightness of the valve internal and external surfaces tightness of the slam shut valve 2 Operating very slowly pull the bushing of the...

Page 19: ......

Page 20: ...Via Enrico Fermi 8 10 36057 Arcugnano VI Tel 39 0444 968511 Fax 39 0444 960468 www fiorentini com R code generated on http qrcode littleidiot be...

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