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Technical manual 

MT 208-E

 

 

PRECAUTION 

 

GENERAL PRECAUTION 

 
The apparatus described in this manual is a device subject to pressure 
installed in systems under pressure. 
The apparatus in question is normally installed in systems for 
transporting flammable gases (natural gas, for example). 

 

PRECAUTION FOR THE OPERATORS 

 
Before proceeding with installation, commissioning or maintenance, 
operators must: 

ƒ

 

Examine the 

safety provisions 

applicable to the installation in 

which they must work; 

ƒ

 

Obtain the 

authorisations 

necessary for working when 

required; 

ƒ

 

Use the necessary means of 

individual protection 

(helmet, 

goggles, etc.); 

ƒ

 

Ensure that the area in which they operate is fitted with the 
means of 

collective protection

 envisaged and with the 

necessary 

safety indications

 

HANDLING 

 

The handling of the apparatus and of its components must only be 
carried out after ensuring that the lifting gear is adequate for the 

loads 

to lift 

(lifting capacity and functionality). The apparatus must be 

handled using the 

lifting points 

provided on the apparatus itself. 

Motorised means must only be used by the persons in charge of them. 

 

PACKING 

 

The packing for transportation of equipment and of relevant spare parts 
are designed and shaped to avoid damage to any part during 
transportation, warehousing and handling activities. Therefore the 
equipment and spare parts shall be kept into their packing until their 
installation in the final site. After packing is open, check that no 
damage occurred to any goods. If damage occurred inform the supplier 
and keep packing for any verification. 
 

INSTALLATION 

 

The installation of the pressure regulator has to occur in compliance 
with the provisions (laws or standards) in force in the place of 
installation. 
Natural gas plants have to show features in compliance with the law 
provisions and standard requirements in force in the place of 
installation or at lease in compliance with standards EN 12186 or EN 
12279. In detail, it is necessary to meet the provisions of paragraphs 
6.2, 7.5.2, 7.7, 9.3 of the standard EN 12186 and 6.2, 7.4, 7.6, 9.3 of 
the EN 12279 standard. The installation in compliance with such 
standards minimizes the risk of fire hazard and the formation of 
potentially explosive atmospheres. 
The valve is not equipped with external pressure limitation devices; 
therefore, it has to be installed making sure that the operating pressure 
of the assembly on which it is installed does not exceed the maximum 
allowable pressure (PS).  
Therefore, the user, as deemed necessary by the same, shall install on 
the assembly suitable pressure limitation systems, as well as provide 
the plant with suitable relief or drain systems in order to discharge the 
pressure and fluid contained in the plant before proceeding with any 
inspection and maintenance activity. 

If the installation of the apparatus requires the application of 

compression fittings 

in the field, these must be installed following the 

instructions of the manufacturer 

of the fittings themselves. The 

choice of the fitting must be compatible with the use specified for the 
apparatus and with the specifications of the system when envisaged. 

 

COMMISSIONING 

 

Commissioning must be carried out by 

adequately trained personnel. 

During the commissioning activities, the personnel not strictly 
necessary must be ordered away and the no-go area must be properly 
signalled (signs, barriers, etc.). 
Check that the settings of the apparatus are those requested; if 
necessary, reset them to the required values in accordance with the 
procedures indicated in the manual. 
When commissioning, the risks associated with any discharges into the 
atmosphere of flammable or noxious gases must be assessed. 
In installations in natural gas distribution networks, the risk of the 
formation of explosive mixtures (gas/air) inside the piping must be 
considered. 

                                 | [email protected] | Phone: 877.566.3837 | Fax: 925.407.2903

Summary of Contents for APERFLUX 101

Page 1: ...Aperflux MT 208 E ENGLISH PRESSURE REGULATOR TECHNICAL MANUAL INSTALLATION COMMISSIONING AND MAINTENANCE INSTRUCTIONS sales mvandc com Phone 877 566 3837 Fax 925 407 2903...

Page 2: ...Technical manual MT 208 E 1 INLET PRESSURE OUTLET PRESSURE CONTROLPRESSURE Pressure Regulator sales mvandc com Phone 877 566 3837 Fax 925 407 2903...

Page 3: ...n force in the place of installation or at lease in compliance with standards EN 12186 or EN 12279 In detail it is necessary to meet the provisions of paragraphs 6 2 7 5 2 7 7 9 3 of the standard EN 1...

Page 4: ...INPUT CONTROLLOFEXTERNALTIGHTNESS ANDSETTING 12 5 3 COMMISSIONINGTHEREGULATOR 12 5 4 COMMISSIONINGTHEREGULATOR APERFLUX101 PLUSAPERFLUX101IN LINEMONITOR 12 5 5 COMMISSIONINGTHEREGULATORAPERFLUX101 PLU...

Page 5: ...rust deriving from the control pressure Pc in the control chamber A and the weight of the mobile assembly upwards the thrusts deriving from the upstream pressure Pu the downstream pressure Pd and the...

Page 6: ...rom 20 to 60 bar 290 to 870 2 psig 307 setting range Wd from 41 to 74 bar 594 6 to 1073 3 psig Pilots may be adjusted manually or remotely as shown in table 1 Table 1 Pilot adjusting instructions Pilo...

Page 7: ...PRING CHARACTERISTICS PILOT 304 A Code Color De Lo d Setting range bar 2702290 RED 35 100 5 5 7 10 2702460 GREEN 35 100 6 10 15 2702660 BLACK 35 100 6 5 15 22 2702820 BLUE 35 100 7 22 33 2703045 BROWN...

Page 8: ...f supporting the weight of the regulator the inlet outlet flanges of the piping are parallel the inlet outlet flanges of the regulator are clean and the regulator itself has not been subject to damage...

Page 9: ...ven in fig 7 and 8 positioning and tab 5 speed When the regulator is used in gas pressure reduction stations it must be installed at least according to the requirements envisaged in EN 12186 standards...

Page 10: ...ed below with reference to the valve VS AM 65 fig 10 It is based on the contrast between the thrust on the diaphragm 24 deriving from the pressure of the gas to control and the thrust from the setting...

Page 11: ...resetting system which is controlled manually by the lever C The pressure in the circuit to control acts on the diaphragm in the control head B This diaphragm which is integral with a control rod D re...

Page 12: ...ich the body and its inner metallic partition walls are designed in accordance with the strength requirements in this document Wds setting range of the pressure regulator which can be obtained using t...

Page 13: ...ust the setting by alternately adjusting the AR100 valve and the 30 pilot so that the value of the set pressure is obtained with the minimum opening possible of the AR100 valve then block the screw 10...

Page 14: ...operations at least 2 3 times B On devices without the push valve fig 23 we recommend connecting the control head separately to a controlled auxiliary pressure and repeat the operations described abov...

Page 15: ...nitor Slam shut Relief valves Reg set point Pds bar Monitor Set point Accelerator Set point Relief valve Set point Slam shut Max Set point Slam shut Min Set point 0 8 Pds 2 1 Pds x 1 1 Pds x 1 2 Pds x...

Page 16: ...8 29 PROBLEM POSSIBLE CAUSE APPARATUS REMEDY Valve seat 2 damaged Replace Diaphragm 3 damaged Replace O ring 13 damaged Replace Dirt or foreign bodies in the sealing area Regutator fig 25 Clean Obtura...

Page 17: ...ch as diaphragms are marked a set of wrenches is available as specified in table 8 For a proper maintenance the recommended spare parts are unequivocally identified by labels indicating the No of asse...

Page 18: ...he high cap 5 from the main body 1 4 Remove the high cap 5 5 Take out the diaphragm group and separate the single parts 3 9 and 11 6 Remove the grill from the body 1 7 Remove the O Ring 13 from the gr...

Page 19: ...place them Check the good conditions of the grill 7 4 DISASSEMBLING UNIT 302 A PILOT A Separate the flow regulation valve AR 100 from the pilot 7 4 1 PILOT 302 A fig 26 1 Loosen the blocking nut and u...

Page 20: ...Remove the nut together with the disc and the diaphragm 8 Loosen and remove the fixing bolts of the head cap to the flange 9 Remove the head cap 10 Remove the spring and the diaphragm 11 Remove the ri...

Page 21: ...ve the flange from the valve body 14 Unscrew the diaphragm support 15 Remove the diaphragm support together with the spring and remove the o rings 16 Remove the obturator together with the spring and...

Page 22: ...8 29 50 51 52 O ring 22 Carefully check the good conditions of the valve seat and particularly of the modular piston 23 Replace all components being part of the Replacement Kit To reassemble the pilot...

Page 23: ...ion valve AR 100 from the pilot 7 5 1 PILOT 304 A fig 27 1 Loosen the blocking nut and unscrew completely the pilot regulation bolt 2 Unscrew the cap 3 Remove the cap together with the spring and the...

Page 24: ...nd the diaphragm 8 Loosen and remove the fixing bolts of the head cap to the flange 9 Remove the head cap together with the spring 10 Unscrew the diaphragm support 11 Remove the obturator support toge...

Page 25: ...roup fitting 14 Unscrew and remove the fixing nut of the valve seat group to the valve body 15 Separate the valve seat group from the valve body and the diaphragm support 16 Unscrew the valve seat fro...

Page 26: ...t you can run the other way around the operations described for the disassembling process Peculiar Notes A In disassembling and reassembling the valve seat group please ensure that the valve seat does...

Page 27: ...ts 5 Remove the bolts from the body 6 Remove the O rings 7 Replace al components being parts of the Replacement kit To reassemble the valve you can run described operations the other way around sales...

Page 28: ...Technical manual MT 208 E 27 fig 25 Aperflux101 sales mvandc com Phone 877 566 3837 Fax 925 407 2903...

Page 29: ...Technical manual MT 208 E 28 PILOT 302 A fig 26 sales mvandc com Phone 877 566 3837 Fax 925 407 2903...

Page 30: ...Technical manual MT 208 E 29 Unit A Diaphragm Unit B Valve Unit C Obturator sales mvandc com Phone 877 566 3837 Fax 925 407 2903...

Page 31: ...Technical manual MT 208 E 30 PILOT 304 A 305 A fig 27 sales mvandc com Phone 877 566 3837 Fax 925 407 2903...

Page 32: ...Technical manual MT 208 E 31 Unit A Obturator Unit B Valve sales mvandc com Phone 877 566 3837 Fax 925 407 2903...

Page 33: ...Technical manual MT 208 E 32 fig 28 PILOT 307 A sales mvandc com Phone 877 566 3837 Fax 925 407 2903...

Page 34: ...Technical manual MT 208 E 33 Unit B Valve Unit A Obturator sales mvandc com Phone 877 566 3837 Fax 925 407 2903...

Page 35: ...Technical manual MT 208 E 34 AR 100 fig 29 sales mvandc com Phone 877 566 3837 Fax 925 407 2903...

Page 36: ...e downstream from the regulator to create a small gas flow 4 Fix the pilot regulation bolt until the desired set point value is reached 5 Close the bleed cock to the atmosphere 8 2 START UP 1 Very slo...

Page 37: ...l 39 02 696 14 21 Fax 39 02 688 04 57 Pietro Fiorentini S p A via E Fermi 8 10 I 36057 Arcugnano VI Italy Tel 39 0444 968 511 Fax 39 0444 960 468 www fiorentini com MT208 E January 2010 sales mvandc c...

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