PICOTE SUPER MIDI 12/20 Operation & Safety Manual Download Page 2

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TABLE OF CONTENTS

To watch practical demonstration videos, take a course, or to download an electronic copy of these Instructions, please visit www.picoteinstitute.com.

TOPIC

PAGE

Safety Information

Environment, Transport, Storage & Disposal

General Information

Technical Data

Intended Use

Available Tooling

Voltage & Power Supply

Safety Features

Noise Levels, Vibrations & Emissions

CE Declaration of Conformity

Operating Instructions

Starting & Using the Machine

Display Messages

Attaching Tools

Tightening Set Screws

Maintenance Programme & Warranty Periods

Maintenance

Changing Flexible Shaft

Servicing the Flexible Shaft

Shaft Extensions

Inspecting Flexible Shaft for Damage

Changing the Angle Gear Oil

Accessories & Spare Parts

Practical Tips & Safety Advice

Troubleshooting Flowchart

Troubleshooting Fault Codes

Warranty Policy & Procedure

Picote Solutions Oy Ltd www.picoteinstitute.com

Summary of Contents for SUPER MIDI 12/20

Page 1: ...R MIDI MILLER These instructions are for your personal safety Always ensure that you have read and understood these instructions before using the machinery SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE SUPER MIDI 12 20 OPERATION SAFETY MANUAL ...

Page 2: ...ions Emissions 10 CE Declaration of Conformity 11 Operating Instructions 12 Starting Using the Machine 12 Display Messages 12 Attaching Tools 13 Tightening Set Screws 13 Maintenance Programme Warranty Periods 14 Maintenance 15 Changing Flexible Shaft 15 Servicing the Flexible Shaft 16 Shaft Extensions 16 Inspecting Flexible Shaft for Damage 17 Changing the Angle Gear Oil 17 Accessories Spare Parts...

Page 3: ...onsumed which could cause occupational asthma or dermatitis www picotesolutions com www picoteinstitute com 3 Picote Solutions Oy Ltd SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE SAFETY INFORMATION This section contains important safety information Failure to comply could result in serious injury Safety Symbols Safety symbols are used throughout this manual to draw attention to potentia...

Page 4: ... by conductive dust use a GFCI enabled power outlet to ensure the safety of the operator 9 Make sure that the job location is well ventilated before grinding or drilling Always use a vacuum extraction system in the pipe to remove dust The operator must wear a dust mask when using dry grinding to clean pipes 10 Ensure that the ventilation openings are kept clear when working in dusty conditions If ...

Page 5: ...e machine should be stood at room temperature for 24 hours before use If the Super Midi Miller has been stored for long periods of time over 2 3 months it should be checked and tested according to the maintenance programme before use DISPOSAL The Super Midi Miller motor control box electric wires and axle package including slip ring can be disposed in Europe at Waste Electrical and Electronic Equi...

Page 6: ...RENCE GENERAL INFORMATION When in use always lay the machine down horizontally on the floor When not in use some non hazardous Picote Flexible Shaft Lubricant might leak from the hand guard 1 6 3 6 8 6 6 Picote Solutions Oy Ltd www picoteinstitute com ...

Page 7: ...by tampering with or changing of the manufacturer settings The control box has been pre programmed and requires no additional adjustments Opening the box or changing the factory settings may cause damage and will void the warranty The Navigate button can be pressed to see the rotational speed rpm the amount of current sent to motor A power generated in motor kW and power frequency of motor Hz Do n...

Page 8: ...ck Picote Solutions Quick Guides and Tool Manuals for more detailed information www picoteinstitute com Original Chain Cyclone Chain Original PVC Chain Cyclone PVC Chain Tiger Drill Chain Tiger Bore Tiger Twister Smart Spider Mini Sweeper Twister Mini Express Twister Express Twister Special Drill Head Twister Metal Grinder Wire Brush Twister Cleaner Smart Cutter 3D Chains Premium and PVC Size mm i...

Page 9: ...nt power and proper current rating A minimum of 15 amps are needed to operate it safely and effciently When used with an extension cord the plug must be a 3 prong 15amp 125V If a power gener ator is used a minimum 3 kW required Adapters may be necessary for generator connections Contact your reseller or Picote technical support for more information Super Midi Millers in these regions have special ...

Page 10: ... hearing Hand vibration levels depend on the distance from the tool head to the user and working conditions The vibra tion levels below have been measured during normal lining activities at Picote worksites in Finland Vibration has been determined according to ISO 5349 and EU directive 2002 44 EG The table below details the safe daily ex posure time for the user depending on tool used Safe daily e...

Page 11: ...the following standards or standardised documents EN62841 1 EN62841 13 ISO 5349 1 2001 The technical documentation is kept by our authorised representative in Europe who is Picote Solutions Oy Ltd Pienteollisuustie 24 06450 Porvoo Finland 15th June 2018 8 Katja Lindy Wilkinson C E O Picote Solutions Oy Ltd Pienteollisuustie 24 06450 Porvoo Finland SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFE...

Page 12: ...y Stop Button down rotating the power gear to O or unplugging the machine 2 Check the rotational direction of the shaft and the rpm The rotational direction switch is on the control box forward or reverse The control of the rotational speed is also located on the control box The rotational speed increases when the speed control is turned clockwise 3 Place the tool inside the pipe 4 Turn on the pow...

Page 13: ...ENCE OPERATING INSTRUCTIONS www picoteinstitute com Picote Solutions Oy Ltd 13 TIGHTENING THE SET SCREWS When you add a tool always tighten the screws starting from the screw furthest away from the end of the flexible shaft where applicable ATTACHING TOOLS ...

Page 14: ...AVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE MAINTENANCE PROGRAMME WARRANTY PERIODS Months Maintenance task 3 6 12 Tightness of motor fixing I Alignment of motor gear box I Condition of frame I Condition of wheels rubber bushes I Condition of control box I Condition of electric cables I I I Condition of electrical connections I I I Lubricate Shaft P P P Operation of E Stop I I I I Inspec...

Page 15: ...every 12 months Only use regular oil developed for gearboxes SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE MAINTENANCE 10 ASSEMBLY UNDER THE HAND GUARD CHANGING THE FLEXIBLE SHAFT Only use the shaft and its outer casing specified by Picote Solutions Order the replacement shaft from your reseller The flexible shaft is pre treated with Picote Flexible Shaft Lubricant and the casing replace...

Page 16: ... that the shaft will push excess lubricant to the outside Use a mat to protect the work area under the machine to prevent damage to floors Keeping the shaft well lubricated will prolong its lifespan and decrease the friction caused by the shaft while it turns round Lower friction will decrease the burden caused to the motor If preferred the shaft can be taken out of its outer casing for lubricatio...

Page 17: ...he old oil out and add the new oil 7 Reassemble the bevel gear by repeating the previous steps in reverse order Appropriate oils to use Shell omala 100 or Agip blasia 100 or Tamoil ep 100 Amount of oil 42 g 1 5 oz 47ml If there is problem that you cannot resolve with this manual please consult your Picote Reseller or Picote Solutions INSPECTING FLEXIBLE SHAFT FOR DAMAGE Carefully inspect the flexi...

Page 18: ...5mm SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE ACCESSORIES SPARE PARTS You must use only the Picote Solutions accessories and attachments with the machine described in this operations manual The use of other accessories or attachments could present a risk of injury or death The accessories or attachments should only be used in the proper and intended manner and always follow Picote So...

Page 19: ... end of the flexible shaft preventing the user from being cut by the otherwise sharp metal edge Always inspect the flexible shaft before each use Run the machine briefly in clockwise di rection to allow the shaft to return to it s resting position If there are potential weak points or the shaft is damaged cut off the damaged length using a band saw For most tools the shaft should extend 40mm 1 pas...

Page 20: ...en tools Leaders should always be used if the situation permits it ADDING A VISUAL MARKER FOR SAFETY If not using a leader attach a visual marker tape on the outer casing of the flexible shaft Place it around 500mm 20 from the end of the shaft The marker will indicate the tools location and help prevent possible injury from the rotating parts by alerting you when the tool is about to exit the pipe...

Page 21: ...pressed during test Check operation of motor Rotates Normally Rotates but not normally No rotation clicking sound No rotation no sound Enough torque to rotate tools No Yes Super Midi Miller is OK No Yes Contact your reseller or nearest Picote Service Centre Check shaft condition and connection Change shaft if necessary Did it help SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE TROUBLESHOO...

Page 22: ...around the drive is within the drive specification 50 C 122F Ensure sufficient cooling air is free to circulate around the drive Increase the panel ventilation if required Ensure sufficient cooling air can enter the drive and that the bottom entry and top exit vents are not blocked or obstructed U t Under temperature Trip occurs when ambient temperature is less than 10 C 14F Temperature must be ra...

Page 23: ... third party products when using the Products or 6 the use of the Products not in compliance with their respective Documentation user manuals safety and maintenance instructions and any usage restrictions contained therein or 7 accident fire power failure power surge or other hazard Otherwise the Products are sold AS IS End User is responsible for using the Products within their specifications and...

Page 24: ...Salesperson or Picote www picotesolutions com Finland United Kingdom USA Authorised Resellers www picotesolutions com resellers support picotesolutions com Pienteollisuustie 24 06450 Porvoo Finland support picotesolutions com Production R D International Offices Technical Support Claims claims picotesolutions com ...

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