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PI Ceramic GmbH, Lindenstrasse, 07589 Lederhose, Germany 
Phone +49 36604 882-0, Fax +49 36604 882-4109, Email [email protected], www.piceramic.com 

 

PZ265E 

PL0xx/PDxxx Piezo Actuator 

User Manual 

Version: 1.0.0 

 

Date: 09.12.2016 

This document describes the following products: 

 

PL022 / PL033 / PL055 / PL088

 

PICMA® Chip miniature multilayer piezo 

actuators 

 

 

PD161

 

Round PICMA® Chip miniature multilayer piezo 

actuators 

 

 

PD050 / PD080 / PD120 / PD150 / PD160

 

Round PICMA® Chip miniature multilayer piezo 

actuators with inner hole 

Summary of Contents for PZ265E

Page 1: ...PL0xx PDxxx Piezo Actuator User Manual Version 1 0 0 Date 09 12 2016 This document describes the following products PL022 PL033 PL055 PL088 PICMA Chip miniature multilayer piezo actuators PD161 Round...

Page 2: ...d drawings in this manual are protected by copyright With regard thereto PI Ceramic GmbH retains all the rights Use of said text photographs and drawings is permitted only in part and only upon citati...

Page 3: ...oduct Labeling 11 3 4 Scope of Delivery 12 3 5 Suitable Electronics 12 3 6 Accessories 12 3 7 Technical Features 13 4 Unpacking 15 5 Installation 17 5 1 General Notes on Installation 17 5 2 Connecting...

Page 4: ...ating the Power Requirement for Sinusoidal Operation 39 6 3 Operating the PL0xx PDxxx 39 6 4 Discharging the PL0xx PDxxx 40 6 5 Short Circuiting the PL0xx PDxxx 41 7 Maintenance 43 7 1 General Notes o...

Page 5: ...0xx PDxxx x stands for the different models p 9 Basic knowledge of drive technologies and suitable safety measures is assumed 1 2 Validity for Custom Products This user manual also applies to custom p...

Page 6: ...equipment Actions to take to avoid the situation INFORMATION Information for easier handling tricks tips etc Symbol Meaning 1 2 Action consisting of several steps whose sequential order must be observ...

Page 7: ...PZ72E user manual PZ70E user manual E 617 high performance piezo amplifier PZ201E user manual E 618 high performance piezo amplifier servo controller PZ221E user manual E 663 piezo amplifier PZ69E us...

Page 8: ...protected by a password a Click Login b Log in with the user name and password 3 Click Search 4 Enter the product number up to the period e g P 882 or the product family e g PICMA Bender into the sear...

Page 9: ...g the actuator without applying a preload observe the maximum tensile stress capacity p 52 For operation of the PL0xx PDxxx suitable electronics that provide the required operating voltages are requir...

Page 10: ...efore start up connect the overall system to a protective earth conductor in accordance with the applicable standards Do not remove the protective earth conductor during operation If the protective ea...

Page 11: ...you give the PL0xx PDxxx to other users also include this user manual as well as other relevant information provided by the manufacturer Only use the device on the basis of the complete user manual Mi...

Page 12: ......

Page 13: ...o actuator 2 2 m travel range 2 mm 2 mm 2 mm stranded wires PL033 31 PICMA Chip miniature piezo actuator 2 2 m travel range 3 mm 3 mm 2 mm stranded wires PL055 31 PICMA Chip miniature piezo actuator 2...

Page 14: ...ires PD160 31 Round PICMA Chip miniature piezo actuator with inner hole 2 0 m travel range OD 16 mm ID 8 mm TH 2 5 mm stranded wires All models are available with optional solderable contacts The prod...

Page 15: ...bag that prevents the piezo actuator from being charged during transport Larger actuators are additionally packed in tubes to protect them against breakage Every ESD protection bag has a sticker with...

Page 16: ...Piezo charge amplifier for E 500 piezo controller system E 610 Piezo amplifier servo controller E 617 High performance piezo amplifier E 618 High performance piezo amplifier servo controller E 663 Pi...

Page 17: ...d dynamic applications PICMA actuators have all ceramic insulation and their performance and lifetime are therefore far superior to conventional actuators The ceramic insulation layer protects the mon...

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Page 19: ...from coming into contact with conductive liquids e g finger sweat and conductive materials e g metal dust If the piezo actuator has been accidentally contaminated clean it in accordance with the inst...

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Page 21: ...al charge in piezo actuators Temperature changes and compressive stresses can induce charges in the PL0xx PDxxx piezo actuator After disconnection from the electronics the piezo actuator can remain ch...

Page 22: ...t stranded wires Affix a suitable conductive aid on the piezo actuator that does not leave any scratches on the surface of the piezo actuator e g conductive rubber Only disconnect the short circuit co...

Page 23: ...wires if applicable can damage the piezo actuator Avoid tensile stress on the stranded wires of the piezo actuator NOTICE Damage due to scratches on the surface of the piezo actuator The surface of th...

Page 24: ...Moreover piezo actuators should be preloaded p 27 mechanically in order to avoid tensile stress The following figures are to help you avoid mounting errors Figure 3 Prevention of lateral forces and to...

Page 25: ...egular load application 1 Tensile stresses Figure 7 Full area contact of the piezo actuator Figure 8 Proper dimensioning of the end pieces in the case of point contact 1 Tensile stresses Figure 9 Mech...

Page 26: ...ceramic Depolarization can damage the piezo ceramic Long and repeated soldering processes can cause damage to the electrode The soldering temperature should not be any higher than necessary max 350 C...

Page 27: ...ng illustrations Twisting Tinning Shortening to 2 mm 2 Apply the flux to the tinned end of the wire and the intended soldering point of the electrode 3 Hold the stranded wire flat with the tinned end...

Page 28: ...e standards for the conditions of use Make sure that the adhesion surfaces are dry dust free and grease free Avoid mechanical stress on the adhesive connections If stranded wires become detached durin...

Page 29: ...dhesive Suitable cable tools Gluing stranded wires to a piezo actuator only models without stranded wires 1 If necessary clean the bonding surfaces so that they are dry dust free and grease free 2 Rem...

Page 30: ...surface from the electrodes of the piezo actuator by suitable means Place a nonconductive insulating layer on the surface Cut the surface to clear the entire area around the electrode Requirements Yo...

Page 31: ...le guide elements When creating the preload with a spring Suitable preload spring with the following characteristics The stiffness of the preload spring does not exceed 10 of the stiffness of the piez...

Page 32: ...on Installation p 17 Requirements You have read and understood the general notes on installation p 17 The PL0xx PDxxx is discharged p 40 and short circuited p 41 Tools and accessories Suitable adhesiv...

Page 33: ...he electronics with a two pole LEMO socket contact our customer service department p 47 For connection to terminals or solder pins see the manual of the respective electronics used p 3 INFORMATION The...

Page 34: ...1 If necessary shorten the wire and the cable shield of the coaxial cable to the correct length 2 Make the stranded wires of the PL0xx PDxxx accessible When the stranded wires of the PL0xx PDxxx are s...

Page 35: ...es and creepage distances required for the operating voltage and observe the standards applicable to your application CAUTION Risk of electric shock if the protective earth conductor is not connected...

Page 36: ...al conductivity can lead to the destruction of the piezo actuator by electric flashovers Electric flashovers can be caused by moisture high humidity liquids and conductive materials e g metal dust Avo...

Page 37: ...Tensile Stress Capacity and Preload p 52 Reduce the voltage at high operating frequencies to minimize the heating of the piezo actuator If your application involves the operation of a piezo actuator w...

Page 38: ...ating voltages that are too high or incorrectly connected can cause damage to the PL0xx PDxxx Do not exceed the operating voltage range p 51 for which the PL0xx PDxxx is specified Operate the PL0xx PD...

Page 39: ...r dynamics requires the servo control parameters to be adjusted The piezo actuator is operated near to its resonant frequency If you notice oscillation In closed loop operation immediately switch off...

Page 40: ...alculating the Forces that Occur During Dynamic Operation p 38 Maximum permissible operating temperature of the piezo actuator p 53 The greater the operating frequency the operating voltage peak to pe...

Page 41: ...ctuator and meff of the loaded piezo actuator using the formulas in the figure above 6 2 3 Calculating the Maximum Operating Frequency of the Loaded Piezo Actuator INFORMATION In the following calcula...

Page 42: ...7 2 Calculate the maximum operating frequency of the loaded unilaterally clamped piezo actuator using the following formula fmax f0 3 fmax Maximum operating frequency of the loaded piezo actuator Hz f...

Page 43: ...g Factors p 36 C Capacitance of the piezo actuator F As V See Data Table p 49 for the small signal capacitance of the piezo actuator For large signal conditions a safety factor of 70 should be added t...

Page 44: ...ied 10 k discharge resistor not included in scope of delivery touchable parts must be adequately insulated for the operating voltage range p 51 of the actuator Only for PL0xx PDxxx with connector p 29...

Page 45: ...ols and accessories If no open stranded wires are accessible on the piezo actuator Suitable conductive aid for short circuiting the piezo actuator that does not scratch the surface of the piezo actuat...

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Page 47: ...x Ensure that the PL0xx PDxxx is discharged p 40 and short circuited p 41 After cleaning the PL0xx PDxxx Dry the PL0xx PDxxx completely in a drying cabinet recommended duration 30 minutes at 40 C Requ...

Page 48: ...leaning in an ultrasonic bath Reduce the energy input to the necessary minimum Only use isopropanol or ethanol as cleaning fluid Observe a cleaning time of 5 minutes After cleaning dry the PL0xx PDxxx...

Page 49: ...Piezo actuator is depolarized due to overheating or reverse polarity Contact our customer service department p 47 Piezo actuator moves in the opposite direction to that specified when voltage increas...

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Page 51: ...you have questions concerning your product provide the following information Product and serial numbers of all products concerned Firmware version of the electronics if present Version of the driver o...

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Page 53: ...PIC252 PIC252 PIC252 Operating voltage range 20 to 100 20 to 100 20 to 100 20 to 100 V Operating temperature range 40 to 150 40 to 150 40 to 150 40 to 150 C Recommended preload for dynamic operation...

Page 54: ...IC252 PIC252 PIC252 PIC252 PIC252 Operating voltage range 20 to 100 20 to 100 20 to 100 20 to 100 20 to 100 20 to 100 V Operating temperature range 40 to 150 40 to 150 40 to 150 40 to 150 40 to 150 40...

Page 55: ...xceed the specified frequency when the operating voltage is 120 V peak to peak In the case of smaller amplitudes of the operating voltage and or the use of cooling measures higher operating frequencie...

Page 56: ...ezo ceramic metallic electrodes the mechanical load capacity does not depend solely on the strength of the ceramic material Consideration must be given to additional parameters such as slenderness rat...

Page 57: ...in humid environments significantly reduces piezo actuator lifetime If you want to operate the PL0xx PDxxx at a relative humidity of more than 55 contact our customer service department p 47 Observe t...

Page 58: ...PL0xx PDxxx Piezo Actuator 10 2 Dimensions Figure 13 PL0xx Dimensions Model Length A Length B Height TH Unit PL022 3x 2 0 10 2 0 10 2 0 10 mm PL033 3x 3 0 10 3 0 10 2 0 10 mm PL055 3x 5 0 15 5 0 15 2...

Page 59: ...d surfaces of the piezo actuator lapped Model Outer diameter OD Inner diameter ID Height TH Unit PD050 3x 5 0 2 2 5 0 15 2 5 0 05 mm PD080 3x 8 0 3 4 5 0 15 2 5 0 05 mm PD120 3x 12 0 4 6 0 2 2 5 0 05...

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Page 61: ...ional national and local rules and regulations In order to fulfil the responsibility as the product manufacturer PI Ceramic GmbH offers the environmentally correct disposal of PI products made availab...

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Page 63: ...llowing European directives RoHS Directive The applied standards certifying the conformity are listed below RoHS EN 50581 If an electrical operating device is designed to be integrated into another el...

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