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Glossary

Backlash

Position error caused by mechanical play in that drivetrain that occurs when changing the
direction. Backlash is caused by mechanical play in drivetrain components such as
gearheads, bearings or by friction in the guides. In contrast to hysteresis, backlash can lead
to instability in position-controlled systems because it causes dead time in the servo loop.
Backlash depends on the temperature, acceleration, load, leadscrew position, positioning
direction, wear etc. Backlash is suppressed by preloading the drivetrain. A position
measuring method that can detect the position of the platform directly, eliminates all errors
in the drivetrain (direct measuring). The data table shows typical measured values. Data for
vacuum versions can differ.

Design Resolution

The theoretical minimum movement that can be made. Design resolution must not be
confused with minimum incremental motion. In indirect position measurement methods,
values for drive screw pitch, gear ratio, motor or sensor/encoder resolution, for example, are
included in the calculation of the resolution. Normally, the design resolution is considerably
below the minimum incremental motion of the mechanics. In direct measurement methods,
the resolution of the sensor system is specified.

Lateral Force

Also: lateral load capacity
Maximum permissible force orthogonally to the positioning direction. This value is valid
directly for the motion platform and is reduced when the force acts above the platform.

Limit Switch

Each limit switch sends its signal to the controller on a dedicated line. The controller then
interrupts the motion avoiding that the positioner moves until the hard stop and gets
damaged. PI positioners have mechanical, noncontact optical or Hall-effect limit switches.

Linear Encoder

The linear encoder is an incremental sensor for detecting changes in position. Signals from
the sensor are used for axis position feedback. After the controller is switched on,
referencing must be done before absolute target positions can be commanded and reached.

Load Capacity

Maximum load in the vertical direction when the L-505.013212 is mounted horizontally. The
contact point of the load is at the center of the motion platform.

Max. push/pull force

Maximum force in the direction of motion. The L-505.013212 could exert higher forces,
however this will shorten the lifetime. In the case of vertical mounting, the specified value
only applies when the servo mode is on.

L505M0008EN 

 6/17/2020

39

M O T I O N   |   P O S I T I O N I N G

Summary of Contents for L-505.013212

Page 1: ...L505M0008EN 6 17 2020 User Manual L 505 013212 LINEAR STAGE WITH DC MOTOR M O T I O N P O S I T I O N I N G...

Page 2: ...ivery 9 4 3 Overview 9 4 3 1 Base Body 9 4 3 2 Drive Connector 10 4 4 Suitable Electronics 10 4 5 Optional Accessories 10 5 Unpacking 11 6 Installation 12 6 1 Mounting the L 505 013212 12 6 2 Connecti...

Page 3: ...ions and Classifications 32 12 4 Dimensions 33 13 Old Equipment Disposal 34 14 Appendix 35 14 1 Pin Assignment 35 14 1 1 Motor and Position Sensor Connector 35 14 2 Drive Properties 36 14 3 Reference...

Page 4: ...With regard thereto Physik Instrumente PI GmbH Co KG reserves all rights The use of any text images and drawings is permitted only in part and only when indicating the source Original instructions Fi...

Page 5: ...tions Symbol label Meaning 1 2 Action consisting of one or several steps with strict sequential order Action consisting of one or more steps without relevant sequential or der Lists p 5 Cross referenc...

Page 6: ...ty the colors proportions and degree of detail in illustrations can deviate from the actual circumstances Photographic illustrations may also differ and must not be seen as guaranteed properties 2 5 D...

Page 7: ...e L 505 013212 may result in personal injury and or damage to the L 505 013212 Use the L 505 013212 only for its intended purpose and if it is in perfect condition Read the user manual Eliminate any m...

Page 8: ...e is on the plug connector of the L 505 013212 Figure 2 Type plate of the L 505 013212 1 Product number example 2 Serial number example individual for each L 505 013212 Meaning of the position countin...

Page 9: ...w 1 2 3 Figure 3 Elements of the L 505 013212 1 Drive 2 Motion platform 3 Base body 4 3 1 Base Body The base body is the basis of the positioner The L 505 013212 is mounted onto a surface via the base...

Page 10: ...ics that support the ID chip evaluate the data from the ID chip and offer the corresponding positioner type from the positioner database automatically for selection when starting with the PC software...

Page 11: ...he contents for signs of damage If any parts are damaged or missing contact our customer service department p 29 immediately 4 If the L 505 013212 was supplied with ESD protective caps on the connecto...

Page 12: ...les without bending and according to regulations CAUTION Risk of crushing by moving parts Risk of minor injuries from crushing between the moving parts of the L 505 013212 or the load and a fixed part...

Page 13: ...esponding mounting holes in the L 505 013212 and underlying surface are in line 3 Tighten the screws in all accessible mounting holes completely 4 If necessary Repeat steps 1 to 3 for all concealed mo...

Page 14: ...tance is 0 1 at 25 A at all connection points relevant for attaching the protective earth conductor 6 3 Building a Multi Axis System The L 505 013212 can be used in XY systems Designations in these in...

Page 15: ...holes NOTICE Protruding screw heads Protruding screw heads can damage the L 505 013212 Make sure that the screw heads are fully countersunk and cannot interfere with motion NOTICE Damage due to mecha...

Page 16: ...onal Accessories p 10 Designations in these instructions Horizontal positioner Forms the horizontal axis of the multi axis system Vertical positioner Forms the vertical axis of the multi axis system i...

Page 17: ...on and can damage the positioners Pay attention to the maximum permissible forces p 30 that may act on the motion platform In the case of multi axis systems include the masses of the positioners to be...

Page 18: ...optional accessory p 10 Mounting hardware included in the scope of delivery of the L 505 4 screws ISO 4762 M3 6 A2 2 locating pins ISO 2338 2h8 8 Mounting hardware included in the scope of delivery o...

Page 19: ...a Insert two locating pins into the adapter bracket b Align the L 505 to the adapter bracket c Insert the screws into the mounting holes in the upper L 505 and tighten them 6 INSTALLATION L505M0008EN...

Page 20: ...6 5 Mounting the Load onto the L 505 013212 Overview 1 2 3 1 1 1 Figure 6 Mounting the load onto the L 505 013212 1 Screws 6 INSTALLATION L505M0008EN 6 17 2020 20 M O T I O N P O S I T I O N I N G...

Page 21: ...damage the L 505 013212 Pay attention to the maximum permissible forces p 30 that may act on the motion platform In the case of multi axis systems include the masses of the positioners to be moved whe...

Page 22: ...talled the electronics properly The electronics are switched off NOTICE Damage due to incorrect connection of the L 505 013212 Connecting unsuitable electronics or the wrong cable can lead to damage t...

Page 23: ...e L 505 013212 Pay attention to the operating voltage range p 32 which is specified for the L 505 013212 Pay attention to correct pin assignment p 35 NOTICE Uncontrolled oscillation Oscillation can ca...

Page 24: ...tion cycles Performing a Maintenance Run 1 Make sure that collisions between the L 505 013212 the load to be moved and the surroundings are not possible over the entire travel range of the L 505 01321...

Page 25: ...rtment p 29 NOTICE Damage due to unsuitable cleaning agents Some cleaning agents can cause rusting on the L 505 013212 or dissolve plastics paints or adhesives Do not clean with water or acetone Clean...

Page 26: ...of the screw hole b Turn the screwdriver counterclockwise to move the motion platform away from the screw hole The rotary motion is transferred directly to the drive screw 4 Connect the L 505 013212 t...

Page 27: ...R command in the PI electronics and check the error code Incorrect axis or channel commanded Make sure that the electronics use the correct axis respectively channel identifier Commanded axis is not r...

Page 28: ...ation 1 Pay attention to the ambient conditions and classifications p 32 2 Pack the L 505 013212 in the original packaging 3 If the L 505 013212 is to be sent use a stable outer box 10 TRANSPORTATION...

Page 29: ...of the controller if applicable Version of the driver or the software if applicable Operating system on the PC if applicable If possible Take photographs or make videos of your system that can be sen...

Page 30: ...422 Sensor resolution m 0 05 Design resolution m 0 05 Minimum incremental motion m Typ 0 1 Unidirectional repeatability m Typ 0 1 Bidirectional repeatability m Typ 0 15 Pitch yaw rad Typ 50 Straightn...

Page 31: ...ax 30 Push pull force N Max 20 Holding force power off N Typ 20 Permissible torque Mx in X Nm Max 7 Permissible torque My in Y Nm Max 6 Permissible torque Mz in Z Nm Max 6 Drive properties Unit Tole r...

Page 32: ...ximum operating voltage Maximum operating fre quency Maximum power consump tion 48 V 7 W 12 3 Ambient Conditions and Classifications The following ambient conditions and classifications for the L 505...

Page 33: ...mal places are separated by a comma in the drawings 0 0 Figure 9 Motion platform of the L 505 013212 Dimensions and mounting holes Dimensions in mm Note that the decimal places are separated by a comm...

Page 34: ...order to fulfil the responsibility as the product manufacturer PI miCos undertakes environmentally correct disposal of all PI miCos equipment free of charge if it was made available to the market afte...

Page 35: ...voltage 5 Not connected 6 Not connected 7 Not connected 8 Not connected 9 Not connected 10 Output Reference switch 11 Output Limit switch negative 12 Output Limit switch positive 13 Not connected 14 N...

Page 36: ...lectronics it may be necessary to adapt the following operating parameters to the L 505 013212 Parameters L 505 013212 Unit Motor type DC motor Drive screw pitch 0 5 mm Sensor resolution 0 05 m 14 3 R...

Page 37: ...5 V Signal output Open collector Signal logic N C contact Limit switch inactive Low resistance 0 V Limit switch active High resistance 5 V Figure 11 L 505 at the negative limit switch Figure 12 L 505...

Page 38: ...accordance with the following European directives EMC Directive RoHS Directive The applied standards certifying the conformity are listed below EMC EN 61326 1 Safety EN 61010 1 RoHS EN 50581 or EN IE...

Page 39: ...al motion of the mechanics In direct measurement methods the resolution of the sensor system is specified Lateral Force Also lateral load capacity Maximum permissible force orthogonally to the positio...

Page 40: ...magnetic Sensor resolution The sensor can be the critical element of position resolution so it may be necessary to specify the sensor resolution separately Rotary encoder Impulses per screw rotation L...

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