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PI L-406 Series, User Manual

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PI L-406 Series User Manual Download Page 12

 

 

3 Product Description 

8 

Version: 1.1.0 

MP150E 

L-406 Compact Linear Stage 

3.2

 

Product View 

 

 

 

 

Figure 1: Parts of the L-406 with DC motor / DC gear motor (above), L-406 with stepper motor (below) 

 

1

 

Motor 

2

 

Drive screw 

3

 

Motion platform 

4

 

Base body 

5

 

Motor connector (HD D-sub 26 panel plug) 

6

 

Vibration absorber 

 

 

Summary of Contents for L-406 Series

Page 1: ...www pi ws MP150E L 406 Compact Linear Stage User Manual Version 1 1 0 Date 26 06 2020 This document describes the following products L 406 x0DG10 With DC gear motor and rotary encoder L 406 x0DD10 Wi...

Page 2: ...emark of iC Haus GmbH 2020 Physik Instrumente PI GmbH Co KG Karlsruhe Germany The text photographs and drawings in this manual are protected by copyright With regard thereto Physik Instrumente PI GmbH...

Page 3: ...g 9 3 5 Scope of Delivery 10 3 6 Accessories 11 3 7 Suitable Controllers 11 3 8 Technical Features 12 3 8 1 Rotary Encoder 12 3 8 2 Limit Switches 12 3 8 3 Reference Switch 12 4 Unpacking 13 5 Install...

Page 4: ...ooting 39 8 1 Possible Causes and Correction 39 9 Customer Service 41 10 Technical Data 43 10 1 Specifications 43 10 1 1 Data Table 43 10 1 2 Maximum Ratings 45 10 1 3 Ambient Conditions and Classific...

Page 5: ...2 Other Applicable Documents The devices and software tools from PI mentioned in this documentation are described in separate manuals Product Document L 406 MP146EK Short Instructions for Positioners...

Page 6: ...t be observed Action consisting of one or several steps whose sequential order is irrelevant List item p 5 Cross reference to page 5 RS 232 Labeling of an operating element on the product example sock...

Page 7: ...tment p 41 Downloading manuals 1 Open the website www pi ws 2 Search the website for the product number e g P 882 or the product family e g PICMA bender 3 Click the corresponding product to open the p...

Page 8: ......

Page 9: ...For the load limits with vertical mounting see General Notes on Installation p 15 The intended use of the L 406 is only possible when completely mounted and connected The L 406 must be operated with a...

Page 10: ...nical notes If you give the L 406 to a third party include this user manual as well as other relevant information provided by the manufacturer Do the work only if the user manual is complete Missing i...

Page 11: ...6 20DG10 Compact linear stage 65 mm width DC gear motor 52 mm travel range optical limit switches L 406 20DD10 Compact linear stage 65 mm width DC motor 52 mm travel range optical limit switches L 406...

Page 12: ...06 Compact Linear Stage 3 2 Product View Figure 1 Parts of the L 406 with DC motor DC gear motor above L 406 with stepper motor below 1 Motor 2 Drive screw 3 Motion platform 4 Base body 5 Motor connec...

Page 13: ...6 Compact Linear Stage MP150E Version 1 1 0 9 3 3 Direction of Motion Figure 2 Direction of motion of the motion platform X arrow direction Direction of motion on positive command 3 4 Product Labeling...

Page 14: ...ion from the left 1 internal information 2 and 3 year of manufacture 4 to 9 consecutive number 2 CE conformity mark 2 WWW PI WS Manufacturer s address website 2 Warning sign Pay attention to the manua...

Page 15: ...L 406 Models Controller L 406 x0SD00 C 663 12 Compact Mercury Step stepper motor controller 1 axis closed loop and open loop operation HD D sub 26 48 V L 406 x0DG10 L 406 x0DD10 C 863 12 Mercury serv...

Page 16: ...oller on a dedicated line The controller then stops the motion If the controller does not stop the motion in time the positioner runs into the hard stop See Limit Switch Specifications p 46 for more i...

Page 17: ...ove the ESD protection from the connector only when you connect the L 406 to the controller 1 Unpack the L 406 with care 2 Do not remove the ESD protection from the L 406 s connector 3 Compare the con...

Page 18: ......

Page 19: ...le p 43 NOTICE Electrostatic hazard Touching the pins on the connector of the L 406 can damage electrostatic sensitive also ESD components of the L 406 For this reason the L 406 is supplied with ESD p...

Page 20: ...heads Protruding screw heads can damage the L 406 Ensure that the screw heads do not protrude from countersunk holes so that they do not interfere with the motion NOTICE Warping of the L 406 when moun...

Page 21: ...on p 15 You have provided a suitable underlying surface for the required position and depth of the holes for accommodating the screws and locating pins see Dimensions p 46 4 or 8 M4 threaded holes are...

Page 22: ...cess to the mounting holes in the base body of the L 406 Possible measures Temporary startup of the positioner p 31 and commanding the platform to a suitable position Moving the platform by hand p 36...

Page 23: ...the protective earth conductor Figure 5 Connecting the protective earth conductor profile view 1 Base body of the L 406 2 Flat washer 3 Safety washer 4 Screw 5 Cable lug 6 Protective earth conductor...

Page 24: ...e and mass of the load pay attention to the maximum permissible forces that are allowed to act on the motion platform according to the specification p 43 NOTICE Excessively long screws Screws and loca...

Page 25: ...8 of suitable length for aligning the load on the L 406 Fixing the Load 1 Align the load so that the mounting holes selected in the platform can be used to fix it If you use locating pins to align the...

Page 26: ...ers p 11 in the calculation of the load to be moved For all positioners in a multi axis system Do not exceed the maximum permissible load When the positioner is mounted vertically make sure that the i...

Page 27: ...06 Requirements You have read and understood the general notes on installation p 15 You have read and understood the general notes on setting up a multi axis system p 22 You have accounted for the spa...

Page 28: ...itioner a Insert the two locating pins into the locating holes in the platform of the lower L 406 see figure above b Put the upper L 406 onto the lower L 406 so that the locating pins are inserted int...

Page 29: ...Screws and locating pins inserted too deeply can damage the lower positioner Pay attention to the depth of the mounting holes in the motion platform p 46 of the lower positioner Only use screws and l...

Page 30: ...pace required to route cables according to regulations and without bending them If you are building an XZ combination You have attached the lower positioner onto an underlying surface p 16 properly If...

Page 31: ...g the adapter bracket left and the upper stage right 1 Lower positioner 2 Locating pin 3h8x6 3 Adapter bracket 4 M6x12 screw 5 M4x12 screw 6 Upper positioner 7 Locating pin 4h8x10 1 Mount the short si...

Page 32: ...er bracket are in line d Fix the positioner with at least four M6x12 screws If necessary Make the required holes accessible in the base body of the positioner see Building an XY System p 22 e Check th...

Page 33: ...rsion 1 1 0 29 Connecting the L 406 to the controller 1 Remove the ESD protection from the L 406 s connector 2 Connect the L 406 cable and controller to each other 3 Use the integrated screws to secur...

Page 34: ......

Page 35: ...surroundings Make sure that no collisions are possible between the positioner the load to be moved and the surroundings in the motion range of the positioner Do not place any objects in areas where t...

Page 36: ...the startup macro in the controller and cancel the selection of the startup macro if necessary INFORMATION The maximum velocity for an L 406 x0SD00 should be determined in the application If the comm...

Page 37: ...e model of the L 406 exactly If you use a controller from another manufacturer Enter the parameters into the corresponding PC software that fit the model of the L 406 exactly see the overview of the o...

Page 38: ...els with Stepper Motor If you use a stepper motor controller from a third party supplier it may be necessary to enter operating parameters to adapt it to the L 406 used Parameters L 406 x0SD00 Unit Po...

Page 39: ...se of distributing the existing lubricant After 500 operating hours or at least after 1 year do a maintenance run over the entire travel range in order for the existing lubricant to be distributed eve...

Page 40: ...er with a cloth dampened lightly with a mild cleanser or disinfectant 7 4 Moving the Motion Platform Manually INFORMATION In the following cases it can be necessary to manually move the platform To al...

Page 41: ...to use the drive screw access 1 Insert the hex key into the drive screw access until you sense resistance 2 Turn the hex key as far as necessary Clockwise rotation Platform moves away from the motor C...

Page 42: ......

Page 43: ...e in the data table p 43 of the drive is not exceeded Increased wear due to small motion over a long period of time Perform a maintenance run over the entire travel range p 35 Function impairment afte...

Page 44: ...ffected axis Refer to the user manual for the controller for details Platform has triggered the limit switch If you use a controller from PI 1 Switch the servo mode on in the PC software for the affec...

Page 45: ...nformation Product and serial numbers of all products in the system Firmware version of the controller if applicable Version of the driver or the software if applicable Operating system on the PC if a...

Page 46: ......

Page 47: ...26 52 102 26 52 102 mm Integrated sensor Rotary encoder Rotary encoder Sensor resolution rotary encoder 4096 2048 cts rev Design resolution 0 244 0 0165 5 full step m Minimum incremental motion 0 5 0...

Page 48: ...406 x0DD10 L 406 x0DG10 L 406 x0SD00 Unit Tole rance Motor type DC motor DC gear motor 2 phase stepper motor Step resolution 200 Full steps rev Operating voltage nominal 24 12 24 V Nom Operating volta...

Page 49: ...ximum power consumption L 406 x0DG10 12 V 0 Hz 8 5 W L 406 x0DD10 24 V 0 Hz 21 W L 406 x0SD00 24 V 0 Hz 10 8 W 10 1 3 Ambient Conditions and Classifications The following ambient conditions and classi...

Page 50: ...Reference Switch Specifications Type Optical sensor Supply voltage 5 V GND supply via the motor connector Signal output TTL level Signal logic Direction sensing by means of different signal levels on...

Page 51: ...r Stage MP150E Version 1 1 0 47 Figure 11 L 406 x0DG10 and L 406 x0DD10 models Model A B C D E L 406 10DD10 L 406 10DG10 55 5 73 5 132 62 5 L 406 20DD10 L 406 20DG10 68 5 100 73 5 158 75 5 L 406 40DD1...

Page 52: ...mm Note that a comma is used in the drawings instead of a decimal point See Hole Pattern of the Platform of the L 406 p 49 for a detailed view of the platform Figure 12 L 406 x0SD00 models Model A B C...

Page 53: ...act Linear Stage MP150E Version 1 1 0 49 10 2 3 Hole Pattern of the Moving Platform of the L 406 Dimensions in mm Note that a comma is used in the drawings instead of a decimal point Figure 13 Hole Pa...

Page 54: ...Data 50 Version 1 1 0 MP150E L 406 Compact Linear Stage 10 2 4 L 500 AV3 Adapter Bracket Dimensions in mm Note that a comma is used in the drawings instead of a decimal point Figure 14 L 500 AV3 adap...

Page 55: ...51 Figure 15 L 500 AV3 adapter bracket 10 3 Tightening Torque for Screws ISO 4762 A2 The following tightening torques for screws according to ISO 4762 corresponds to DIN 912 A2 may not be exceeded Va...

Page 56: ...nel plug Pin assignment for L 406 x0SD00 models Pin Signal Direction 1 Motor A Input 2 Motor A Input 3 Motor A Input 4 Motor A Input 5 Motor B Input 6 Motor B Input 7 Motor B Input 8 Motor B Input 9 1...

Page 57: ...ignal Direction 1 Motor Input 2 Motor Input 3 Motor Input 4 Motor Input 5 6 7 8 9 10 REF Output 11 Limit E1 neg Output 12 Limit E2 pos Output 13 14 15 16 17 ID I O Bidirectional 18 Limit Power 5 V Inp...

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Page 59: ...ording to international national and local rules and regulations In order to fulfil the responsibility as the product manufacturer PI miCos GmbH undertakes environmentally correct disposal of all old...

Page 60: ......

Page 61: ...406 an EU Declaration of Conformity has been issued in accordance with the following European directives EMC Directive RoHS Directive The applied standards certifying the conformity are listed below E...

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