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Phonowind Phono W-1.0, Owner'S Manual

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Phonowind Phono W-1.0 Owner'S Manual Download Page 19

 15

Installation Flow Chart

Summary of Contents for Phono W-1.0

Page 1: ...OWNER S MANUAL Installation Operation Maintenance...

Page 2: ...ware Warranty 6 Restrictions 7 Disclaimer 7 Limitation of Liability 8 Specification 9 Wind Driven Generator System 10 Wind Generation Controller 11 Wind Generator Inverter 12 Storage Battery 12 Wires...

Page 3: ...m Connections 29 On grid System Connections 30 Use of Phonowind 30 Starting Shutdown Off gird 31 Starting Shutdown On gird 32 Maintenance 32 Contents and Frequencies of Maintenance and Overhaul 33 Bas...

Page 4: ...er installation of Phonowind Furthermore this will assure you of being kept up to date with the latest developments from Phonowind These include new options performance tips updated software to maximi...

Page 5: ...ice accumulates on blades to avoid possible injury resulting from ice blocks dropping from the blades and tail runnder 9 This wind generator complies with international safety standards and therefore...

Page 6: ...it connects the controller effectively Do not change the unloading resistance connection wires when the generator controller and inverter work The Requirement of Personnel 1 Only the people who have f...

Page 7: ...s are in short circuits and the blade will not move WARNING To avoid being hit by the falling objects do not enter the danger area in the process of installation and maintenance Workers should circle...

Page 8: ...ill freeze turn the ponowind stop The blades will not work unbalancedly because of the over weight And the ice blocks may drop from the blades and tail rudder Do not install the generator in the bad w...

Page 9: ...ing Components WARNING Do not approach the blade and the tail rudder when the generator works High Temperature Mark WARNING This mark mentions the temperature of some parts in the controller exceed 65...

Page 10: ...apply if the wind generator i has been altered or modified except by Phonowind ii has not been installed operated repaired or maintained in accordance with instructions supplied by Phonowind iii or i...

Page 11: ...SIBILITY OF SUCH DAMAGE Note some states and provinces do not allow the exclusion or limitation of incidental or consequential damages so these limitations may not apply to you Neither Phonowind nor i...

Page 12: ...PWA05 50 240 10m 2 5m Phono W 10 0 PWA10 75 450 10m 3 75m Ground Level Base R H The Phono Wind generator is made of the three phase permanent direct driving generator three blades the rotary table th...

Page 13: ...tion 9 On Grid Off Grid Off Grid wind solar hybird system Controller Inverter Grid DC AC Controller Inverter Grid AC DC AC DC load DC Battery Bank Controller AC DC DC load Inverter DC Battery Bank AC...

Page 14: ...udder 23 22 19 20 21 18 14 15 16 17 11 12 13 24 25 9 8 7 6 5 2 3 4 10 No Item Item Item 1 Nosecone 10 Generator 19 Rudder Pole 2 Bolt 11 Nut 20 Nut 3 Spring Washer 12 Spring Washer 21 Spring Washer 4...

Page 15: ...r changes AC of the generator s output current to DC and protects the wind driven generator system and the inverter the battery The Phono generator controller applies only to the Phono generators of t...

Page 16: ...ty of the inverters please refer to instructions or user manual offered by the inverter suppliers Battery For the battery please refer to Appendix C contact Phono for details and our technicians will...

Page 17: ...his manual and the nation If users don t follow the related regulations of this manual and the nation it may influent the warranty of the products you bought and make it invalidated 7 the rotating bla...

Page 18: ...ant to balance performance to installed cost in order to achieve the lowest cost of energy and the quickest payback Recommendations Install Phonowind 6 5m above any surrounding object within 50m radiu...

Page 19: ...15 Installation Flow Chart...

Page 20: ...well And the resistance to the ground is 4 Notice The foundation construction standards should meet the local laws and regulations Please refer to the appendix for the foundation construction drawing...

Page 21: ...on of the tower and generator Place the lines in the lifting hook of the generator installation s tower inner bore 3 Use the crane to hoist the motor connect the lines of the tower with the outgoing l...

Page 22: ...se the rubber hammer to tap the three blade roots to the wind roulette bottoms 3 Install the front hub on the rear hub 4 Screw the nuts with hands but don t tighten them 5 Turn over the whole wind rot...

Page 23: ...19 Notice do add the spring washer and the plain washer to each bolt tighten them and keep the moment of force same B A...

Page 24: ...20 Step 1 Step 2 Step 3 B A A A...

Page 25: ...21 Step 4 Step 5 Step 6 Overturn Overturn...

Page 26: ...22 L1 L2 L3 L1 L2 L3 3mm...

Page 27: ...at washers and spring washers to fix the nose cone on the wind rotor Please refer to Appendix B for the specifications and moment of forces of the bolts WARNING When installing keep the wiring short c...

Page 28: ...ate to the tail rudder plate and tighten the bolts 2 put the tail cover through rudder pole 3 connect the rudder pole and rudder seat with bolts nut spring washers and plain washers 4 connect tail cov...

Page 29: ...25 Connections of Tail Rudder and Generator Step 1 Step 2 Step 4 Step 3...

Page 30: ...process of lifting the hanging strips should be tied to below the top flange of the tower Pay attention to the protection of the blades After lifting the tower adjust its position to make the hole un...

Page 31: ...nd tighten the fixed bolt which is in the bottom a b c TYPE a mm b mm c mm Phono W 1 0 2 0 440 570 250 Phono W 3 0 5 0 10 0 250 650 550 Cable Recommended Configuration from tower to controller 1KW 3kw...

Page 32: ...f is in that of Off 3 Please refer to Appendix C for the inverter and battey s allocations or contact Phono Wind 4 Please refer to Appendix D for the cable s specifications Controller Inverter Grid AC...

Page 33: ...ight to left 2 When connecting the wires make the Wind Turbine be in the status of stop and the Gird is in that of Off 3 Please refer to Appendix C for the inverter allocations or contact Phono Wind 4...

Page 34: ...ctricity Notice When wind driven generator first starts after installation suggests run system at wind speed 5m s Shut Down When wind speed 10m s press BRAKE switch at Brake then controller Display wi...

Page 35: ...ind speed 2 5m s system will start to generate electricity Notice When wind driven generator first starts after installation suggests run system at wind speed 5m s Shut Down When wind speed 10m s pres...

Page 36: ...display 1 year 6 Bearing lubrication Vision check Starting slow and turning slow 1 year 7 Bolt Torque wrench Loose or less than torque regulated 1 year 8 Fan blade Vision check Flaw crack 1 year 9 Gen...

Page 37: ...bearing and correct Clean up and exchange Basic Problems and Solutions of Electrical Parts Breakdown Cause Solution LED display panel no display System is not at work or LED wiring loose Reconfirm th...

Page 38: ...izontal axis upwind horizontal axis upwind horizontal axis upwind horizontal axis upwind Stop Way Manual Manual Manual Manual Manual Cut in Wind Speed 3 m s 3 m s 3 m s 3 m s 3 m s Cut out Wind Speed...

Page 39: ...54 IP54 Blade Mass kg 3 58 8 45 10 14 4 46 Rotor Mass kg 18 74 46 11 50 76 63 6 227 87 Turbine Mass kg 92 5 132 150 282 700 Tower Mass kg 320 480 480 585 870 Wind turbine controller Specification Proj...

Page 40: ...Blades Hub 15 M10 90 8 8 50 16mm 3 Motor Shaft 1 M24 750 36mm 4 Rudder Axis 1 25 150 5 Nose Cone Tail Cover 3 for each type M8 20 8 8 15 Hexagon Wrench 6 6 Turbine Tower 6 M12 55 8 8 90 18mm Connecti...

Page 41: ...mm 2 Blades Hub 15 M16 120 8 8 100 24mm 3 Motor Shaft 1 M24 750 36mm 4 Rudder Axis 1 25 150 5 Nose Cone Tail Cover 3 for each type M8 20 8 8 15 Hexagon Wrench 6 6 Turbine Tower 6 M16 60 8 8 220 24mm C...

Page 42: ...75 8 8 50 18mm 2 Blades Hub 15 M16 140 8 8 100 24mm 3 Motor Shaft 1 M36 1600 56mm 4 Rudder Axis 1 30 150 5 Nose Cone Tail Cover 3 for each type M8 20 8 8 15 Hexagon Wrench 6 Connection Torque Table of...

Page 43: ...30 48 Off gird PWC01 B 48 Input DC42 60V Output 1000W KVA 48V 150AH Phono W 2 0 PWB02 40 48 Off gird PWC02 B 48 Input DC42 60V Output 2000W KVA 48V 300AH Phono W 3 0 PWA03 44 250 On gird PWC03 A 250...

Page 44: ...2 45A 6mm 2 24 6mm 2 Controller Input connection distance 30m L N 0 2 2mm 2 Ground Connection connection distance 50m Connect to ground 6mm 1 6mm 1 6mm 1 5 Kw 10 Kw Project Description Maximum Curren...

Page 45: ...Supporting the tower Nylon Slings 2T 6M 2 Listing the wind rotor Steel Wire Ropes 14mm 10M 1 Lifting Tower Assembling Project Item Spec Quantity Application Remarks Adjustable Spanners The maximum op...

Page 46: ...pcs 18 1pcs 24 1pcs blades Allen Wrenches 6 8 2 Cowls tail cover Other Tools Project Item Spec Quantity Application Remarks Crow Bars 25 length 1m 1 the installation of Tower Hammers 8 pounds 1 the in...

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