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Toll-Free 1-800-533-7533

•  Connect each fancoil or thaw/cure loop, in turn, one 

at a time, in the same manner as above. When all are 
connected and the pressure gauge maintains steady 
pressure, the system is charged and ready for use.

•  Check the HTF level again and top up if necessary 1/4 

to 1/2 full).

5.4 Oil Burner Installation and Setup 

(Fig. 3)

•  Specific burner settings for the FireBird HD308 are as 

follows.

6. Operation

6.1 Startup

•  Make sure the FireBird HD308 is connected to a 

correct, stable power source (120V, 20A, 60Hz, 3-wire 
grounding) and proper gauge chords are used (12 
gauge minimum).

•  Verify adequate and correct fuel supply for the burner 

(#1 or #2 light oil or diesel). Open all valves in the 
fuel-supply lines. 

•  Make sure at least one circuit of HTF hose is 

connected to the FireBird HD308 to provide adequate 
circulation to trigger the flow switch (see hose and 
accessory connections section).

•  At the control panel (Fig. 8), remove 2 thumb screws 

to open and expose the inner panel (Fig. 9), turn ON 
the three breakers located behind the light panel (Fig. 
16). Close and refasten the panel.

•  Turn ON the main power switch (Fig. 11). The white 

unit power light (Fig. 15) will come on, as well as the 
two digital temperature gauges and hour meter (Fig. 
14).

•  Turn ON the pump switch (Fig. 12) and check the 

pump pressure gauge (Fig. 25). Steady pressure 
around (30 to 35 PSI), indicates that no air remains in 
the fluid circuit.

•  Once a stable pump pressure is achieved, turn ON the 

burner switch (Fig. 13). The following sequence should 
now occur: Observe the LED light cluster (Fig. 15).

 -

The glycol level light will turn on (indicating that 
there is a sufficient amount of HTF in the system). 

 -

The glycol flow light will turn on (indicating that 
there is enough flow for the system to operate).

 -

The high temp limit light will turn on. (This 
indicates that the high limit safety switch has not 
broken the circuit). 

 -

The high pressure switch light will turn on. (This 
indicates that the blocked flue high pressure 
safety switch has not broken the circuit).

 -

A few seconds later, the stat light will come on 
and the burner fan will purge the combustion 
chamber for a few seconds. 

 -

The burner should light following the pre-purge. If 
air is still present in the fuel lines, the burner may 
not light and lock out. It might be necessary to 
push the red reset button on the burner module 2 
or 3 times until fuel reaches the burner head and 
ignition takes place.

•  Make sure the operator (Fig. 10) is set at the desired 

temperature. DO NOT operate at temperatures above 
200ºF, or damage to inline controls and certain 
accessory components can result. To adjust setpoint 
on this control just use the up and down key. There 
is no need to go into the menu of the control to 
perform this function. The control simultaneously 
displays setpoint temperature and actual supply fluid 
temperature.

•  Once the setpoint temperature has been reached, the 

burner will cycle off and on as needed.

5.2 Shutdown

•  Turn OFF the burner switch (Fig. 13). The burner will no 

longer recycle but the circulation pump will continue to 
run.

•  It is recommended that the fluid be allowed to 

continue circulating until it has cooled down to 100ºF 
(38ºC) or lower. 

•  Turn OFF the pump switch (Fig. 12). If any fancoils 

and hoses have been placed at a higher elevation 
than the FireBird HD308, the primary hoses should be 
immediately disconnected from the FireBird HD308 
(Fig. 28). This will prevent fluid from draining back and 
overflowing at the HTF reservoir vent (Fig. 32).

•  Turn OFF the main power switch (Fig. 11).

•  Turn OFF fuel supply valves.

•  If the system is to be de-commissioned, it is now safe 

to disconnect the power supply, and all HTF circulation 
hoses, manifolds and accessories.

Fuel Pump Pressure: factory setting

PSI (kilopascals)

180 (1241)

Turbulator Head: factory setting

#

3.0

Air Gate: factory setting

#

4.2

Fuel Input Rate: factory setting

USGPH (liters/Hr)

2.2 (8.3)

Heat Input: based on 140,000 Btu per USG

Btu/H (Watts)

308,000 (90,244)

Heat Output: @ 80% net efficiency

Btu/H (Watts)

246,400 (72,195)

Summary of Contents for 4031010

Page 1: ...ireBird HD308 Central Hydronic Heater Installation Operation Service Instructions Read and Save These Instructions 4201 Lien Rd Madison WI 53704 1 www UsePhoenix com sales UsePhoenix com Toll Free 1 800 533 7533 Specifications subject to change without notice TS 643 06 11 Designed and built for the rigors of the restoration industry the Phoenix FireBird HD308 is the safest most efficient flexible ...

Page 2: ...tdown 16 6 Maintenance 16 6 1 Service Instructions Checks 16 6 2 Maintenance Frequency Chart 20 7 Troubleshooting 20 7 1 Fault Determination 20 7 2 Burner Internal Faults 22 7 3 Electrical Schematics 23 Warranty 26 Serial No __________________________________ Purchase Date ______________________________ Dealer s Name ______________________________ Page 1 Specifications Part No 4031010 Fuel Input 3...

Page 3: ...for concrete curing will not harm the chamber For security and environmental protection all valves controls burner pump filters HTF tank filler and fuel tank filler are either secured behind lockable access doors or are self lockable An electric Pre heater ensures continued clean lighting and combustion of diesel light oil even in the coldest of climatic conditions Temperature gauges pressure gaug...

Page 4: ...llimeters 72 1829 Width of Cabinet inches millimeters 22 559 Width of Fuel Tank inches millimeters 31 787 Height of Cabinet inches millimeters 48 1219 Height of Top of Rain Cap inches millimeters 58 1473 Heat Transfer Fluid Capacity US gallons liters 20 76 Fuel Tank Capacity US gallons liters 116 439 Weight without Fuel Tank pounds kilograms 600 272 Weight with Fuel Tank Empty pounds kilograms 800...

Page 5: ...he following scenarios is proven 1 120 volt control power is present clear lens 2 HTF level is adequate in reservoir green lens 3 Flow switch has proven adequate flow of HTF in the system green lens 4 High limit control has not interrupted the circuit green lens 5 High pressure switch has not interrupted the circuit green lens 6 Aquastat is calling for heat green lens Burner Specifications Operati...

Page 6: ...ils of these components Main power male inlet plug twist lock Fig 7 Low water cut off switch mounted on HTF reservoir Fig 21 Flow switch mounted in HTF plumbing circuit Fig 22 High limit switch mounted in HTF plumbing circuit Fig 23 High pressure switch Fig 24 Diesel fuel pre heater Fig 5 HTF circulating pump Fig 6 see pump chart above for details Burner Fig 3 see burner chart above for details 3 ...

Page 7: ...ting Quick couplers ensure that the connections are fully engaged and snapped into place or flow will not take place through the coupler connection For longer term building heating projects it is advised to insulate all hose sections located outdoors between the FireBird HD308 and the exterior building wall Special insulating wraps are available for this purpose Mounted Remotely on Plumbing Circui...

Page 8: ...ace all fancoils in the desired locations and route all the hoses to them OR lay out all hose grid circuits for ground thaw or concrete curing Connect hoses from the manifold to ONE fancoil ONLY Open 2 HTF circuit valves Fig 33 Turn ON the circulating pump switch Fig 12 and let the fluid circulate until all the air is eliminated from the first branch circuit Air has been purged when steady pressur...

Page 9: ... The high pressure switch light will turn on This indicates that the blocked flue high pressure safety switch has not broken the circuit A few seconds later the stat light will come on and the burner fan will purge the combustion chamber for a few seconds The burner should light following the pre purge If air is still present in the fuel lines the burner may not light and lock out It might be nece...

Page 10: ... operating mode turn OFF the burner circuit power switch remove the tape cover from the burner s primary control box re insert the control and turn ON the burner circuit power switch C Examine the flue gas exhaust pipe and rain cap to be sure they are solidly attached and free from any type of obstruction Clean if necessary a This check should be performed every time when putting the system into o...

Page 11: ...ct surfaces are now exposed and can be easily cleaned with vacuum cleaner brushes or other cleaning utensils i To re assemble the unit replace components in reverse order to which they were removed j Reconnect fuel and power supply to the unit and when re starting the system perform all safety and service checks as outlined above H The FireBird HD308 will produce condensate while operating at any ...

Page 12: ...r switch Check the following a Is main power switch Fig 11 still turned on b Are the circuit breakers Fig 16 still turned on c Verify external power supply 120V to inlet plug Fig 7 1 Unit Power Light is ON indicates A Power is present through main switch The 2 digital temperature gauges should be ON If not use a multi meter to check the following a The 2 transformers Fig 18 should show 120VAC in a...

Page 13: ...luid temperature has not reached the high temperature limit setpoint and power is going through the switch B There is no power going through the NC contacts of the high pressure switch Fig 24 Blockage may have occurred in the flue gas passage way a Check the chimney pipe and rain cap for blockage b Check the air tube connection to the pressure switch and clean if necessary c Clean the flue gas pas...

Page 14: ...the fuel lines c The fuel filter is dirty Replace filter d Nozzle is plugged Replace nozzle e The spark is irregular or not present Re align electrodes C The burner does not start when the thermostat calls for heat a Loose wire connection at terminals L or N b Terminals on the control module are bent or loose c The motor is defective d The capacitor is defective e The control box is defective 7 3 ...

Page 15: ...15 www UsePhoenix com sales UsePhoenix com Toll Free 1 800 533 7533 ...

Page 16: ...16 www UsePhoenix com sales UsePhoenix com Toll Free 1 800 533 7533 Burner Wiring Line Voltage Sub base Wiring ...

Page 17: ...ump Pressure Gauge 4030305 7 Fuel Pressure Gauge 4030304 8 Burner Nozzle 4030551 9 Burner Assembly 4030272 10 Igniter 4030302 5 Options and Accessories 4029790 Phoenix TX 80 Fan Coil 4030700 Manifold Kit 2 ea 4030153 3 4 x 50 Hose 4030417 3 4 x 25 Hose 4030418 3 4 x 15 Hose 4030154 1 x 50 Hose 4029876 Ductable Filter Box Kit 4021799 16 x 16 x 2 Merv 8 Filter 4028363 16 x 25 Heavy Duty Flex Duct 40...

Page 18: ... or installation accident acts of nature or any other cause beyond Therma Stor LLC reasonable control Limitations and Exclusions If any Phoenix FireBird HD308 part is repaired or replaced the new part shall be warranted for only the remainder of the original warranty period applicable thereto but all warranty periods will be extended by the period of time if any that the Phoenix FireBird HD308 Des...

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