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Table of Contents
1. System Description & Features ..........................3
1.1 Description .................................................3
1.2 Features ....................................................3
2. Safety ..............................................................4
2.1 General Safety Guidelines ...........................4
2.2 Safety Devices and Clearances ...................4
2.3 Heat Transfer Fluid .....................................5
3. Specifications ..................................................5
3.1 Construction Specifications .........................5
3.2 Dimensions & Capacities Chart ...................6
3.3 Oil Burner & Fuel Specifications ...................6
3.4 Circulation Pump ........................................7
3.5 Electrical Requirements for Complete System 8
3.6 Gauges & Indicator Lights ...........................8
3.7 Controls & Electrical ...................................9
3.8 Control, Switch, & Gauge Identification .......10
4. Setup ............................................................12
4.1 Positioning Equipment on the job ...............12
4.2 Hose & Accessory Connections ..................12
4.3 Charging the Fluid System .........................14
4.4 Oil Burner Installation & Setup ...................15
5. Operation .......................................................15
5.1 Startup ....................................................15
5.2 Shutdown .................................................16
6. Maintenance ..................................................16
6.1 Service Instructions & Checks ...................16
6.2 Maintenance Frequency Chart ....................20
7. Troubleshooting ..............................................20
7.1 Fault Determination ..................................20
7.2 Burner Internal Faults ................................22
7.3 Electrical Schematics ................................23
Warranty ........................................................26
Serial No. __________________________________
Purchase Date ______________________________
Dealer’s Name ______________________________
Page
1. Specifications
Part No.
4031010
Fuel Input
308,000 BTU/hr
Fuel Options
Diesel
Run Time at Full Load
50 Hours
Efficiency
85%
Heat Transfer Fluid
Propylene Glycol
Pump
1 HP
Lifting Hook
1
Operating
Temp Range
-30°F to 140°F
Fluid Temperature
100°F to 200°F
Range
Fuel Tank Capacity
120 Gallons
Fuel Consumption
at Full Load
2.4 Gallons
Hydronic Flow Rate
30GPM/1.89 liters per sec
Hydronic Connections
1” ISO 7241 Series B Couplings
Dimensions
72”L x 31”W x 48”H - inches
1829L x 787W x 1219H - millimeters
(Cabinet with Fuel Tank)
Weight
800 lbs. / 363 kg (Empty Fuel Tank)
1700 lbs. / 771 kg (Full Fuel Tank)
