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Philips HTD5540/12, Service Manual

The Philips HTD5540/12 is a high-quality home theater system that delivers immersive sound and stunning visuals. With the convenience of a downloadable service manual, users can easily access the comprehensive guidance they need to optimize their audio experience for free. Don't forget to download the manual from manualshive.com for an effortless setup and utilization.

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NO +12V 

、

+5 and +34V    output 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

                                                                                               
 
 

 

 
 
 
 
                                                                                   
 
 
 
 
 
 
 
 
 
     
 
 
 
 
 
 
 
 
 

 

No 

No 

No 

Yes 

Yes 

NO +12V  and +5V 
output 

 

Check 

whether

 AC input 

voltage is OK. 

Check whether Powerline is good 

electrical contact.

 

 

Check D505and D503 

 

Replace component 

 

Check U507,U508 and 

U509 in the feedback 

loop  

Yes 

Yes 

Yes 

No 

Check 

whether

 the voltage of 

CE501&CE502 is OK 

Check 

whether

 the voltage of 

CE511 &CE503 is between 
5.5V and 6.5V. 

Check D515,D516, D518 &D514 

 

 

 

 

Check 

BD501 and F501

 

Trouble shooting chart

5-8

Summary of Contents for HTD5540/12

Page 1: ...l system or transmitted in any form or by any means electronic mechanical photocopying or otherwise without the prior permission of Philips CLASS 1 LASER PRODUCT PHILIPS GB DFU Instruction 2 1 Revision List 11 1 Home Theater DVD Player Technical Specifications 1 3 Safety Instruction Warning Notes 1 4 Location of PCB Boards Version Variation and Repair Scenario Matrix 1 2 Published by Arya Stephen ...

Page 2: ...RIATIONS Type Versions Service Policy 12 98 94 93 MAIN BOARD M C M C M C M C POWER BOARD M C M C M C M C FRONT CONTROL BOARD M C M C M C M C LOADER M M M M Tips Board in used HTD5540 C Component Lever Repair M Module Lever Repair X Used ...

Page 3: ...a Video avi divx mpg mpeg Picture jpg jpeg PSOLÀHU Total output power 1000W RMS 30 THD Frequency response 20 Hz 20 kHz 3 dB Signal to noise ratio 65 dB CCIR A weighted Input sensitivity AUX 2V AUDIO IN 1V Video Signal system PAL NTSC Multi HDMI output 480i 576i 480p 576p 720p 1080i 1080p Audio S PDIF Digital audio input Optical TOSLINK Sampling frequency MP3 32 kHz 44 1 kHz 48 kHz WMA 44 1 kHz 48 ...

Page 4: ...rs 1 x 78 mm 3 full range Dimensions WxHxD 223 x 100 x 80 mm Weight 0 65 kg Cable length 2 25 m Front Rear speaker Output power 4 x 166 W RMS 30 THD Speaker impedance 4 ohm Speaker drivers 1 x 78 mm 3 full range Dimensions WxHxD HTD5510 90 x 185 x 82 mm front rear HTD5540 90 x 185 x 82 mm front 247 x 1090 x 242 mm rear HTD5570 247 x 1090 x 242 mm front rear Weight front HTD5510 0 53 kg each HTD554...

Page 5: ... wire between the two pins of the mains plug 2 Set the mains switch the on position keep the mains cord unplug 3 Measure the resistance value between the mains plug and the front panel controls and chassis bottom 4 Repair or correct unit when the resistance measurement is less than 1M 5 Verify this before you return the unit to the customer user ref UL standard no 1492 6 Switch the unit off and re...

Page 6: ...ch copper tracks and or components in this unshielded primary area when you service the player Service personnel must take precautions to prevent touching this area or components in this area A lighting stroke and a stripe marked printing on the printed wiring board indicate the primary side of the power supply Never replace modules or components while the unit is on 2 Laser The use of optical ins...

Page 7: ...WV J 5HSODFH WKH GHIHFWLYH ORDGHU ZLWK D QHZ ORDGHU 5HPRYH SDSHUFOLS IURP WKH ÀH IRLO DQG FRQQHFW LW WR WKH QHZ ORDGHU 5HPRYH VROGHU MRLQW RQ WKH 6 SURWHFWLRQ SRLQW 77 17 21 7KH ODVHU GLRGH RI WKLV ORDGHU LV SURWHFWHG DJDLQVW 6 E D VROGHU MRLQW ZKLFK VKRUWFLUFXLWV WKH ODVHUGLRGH WR JURXQG RU SURSHU IXQFWLRQDOLW RI WKH ORDGHU WKLV VROGHU MRLQW PXVW EH UHPRYH DIWHU FRQQHFWLRQ ORDGHU WR WKH VHW 2QO D...

Page 8: ...ch off un used equipment or reduce heat x Mix of lead free solder alloy parts with leaded solder alloy parts is possible but PHILIPS recommends strongly to avoid mixed solder alloy types leaded and lead free If one cannot avoid clean carefully the solder joint from old solder alloy and re solder with new solder alloy SAC305 x Use only original spare parts listed in the Service Manuals Not listed s...

Page 9: ...e play e SOURCE Select an audio or video source for the home theater f Standby On Switch the home theater on or to standby Remote control This section includes an overview of the remote control a Standby On Switch the home theater on or to standby When EasyLink is enabled press and hold for at least three seconds to switch all connected HDMI CEC compliant devices to standby b Source buttons DISC S...

Page 10: ...t a preset radio station i Numeric buttons Select an item to play j SOUND Select a sound mode k SURR Select surround sound or stereo sound l Play Pause Start pause or resume play m Stop Stop play n OPTIONS Access more play options while playing a disc or a USB storage device o Open Close Open or close the disc compartment p Home Access or exit the home menu q AUDIO SYNC Select an audio language or...

Page 11: ...deo input on theTV d AUDIO IN AUX Connect to an analog audio output on the TV or an analog device e DIGITAL IN OPTICAL Connect to an optical audio output on the TV or a digital device f HDMI OUT ARC Connect to the HDMI input on theTV g FM ANTENNA Connect the supplied antenna for radio reception 2 3 ...

Page 12: ...apes may vary from the illustration above Note Surround sound depends on factors such as room shape and size type of wall and ceiling windows and UHÁHFWLYH VXUIDFHV DQG VSHDNHU DFRXVWLFV SHULPHQW ZLWK WKH VSHDNHU SRVLWLRQV WR ÀQG WKH RSWLPXP VHWWLQJ for you Follow these general guidelines for speakers placement 1 Seating position This is the center of your listening area 2 FRONT CENTER front cente...

Page 13: ...nual HDMI CEC is a feature that enables CEC compliant devices that are connected through HDMI to be controlled by a single remote control TV such as volume control for both the TV and the home theater see Set up EasyLink HDMI CEC control on page 10 3 If you cannot hear theTV audio through your home theater set up the audio manually Option 2 Connect to TV through standard HDMI Best quality video If...

Page 14: ...r see Connect audio fromTV and other devices on page 9 3 When you watchTV programs press SOURCE on your home theater repeatedly to select the correct audio input 4 When you watch videos switch yourTV to the correct video input For details see the TV user manual TV Connect audio from TV and other devices Play audio fromTV or other devices through your home theater speakers Use the best quality conn...

Page 15: ...ontrol This home theater supports Philips EasyLink which uses the HDMI CEC Consumer Electronics Control protocol EasyLink compliant devices that are connected through HDMI can be controlled by a single remote control Note Depending on the manufacturer HDMI CEC is known by many names For information on your device see the user manual of the device Philips does not guarantee 100 interoperability wit...

Page 16: ... connected device to the correct audio input connector on your home theater Note To change the EasyLink control settings press Home select Setup Video HDMI Setup EasyLink Setup EasyLink Set up the audio If you cannot hear the audio output of a connected device through your home theater speakers do the following Check that you have enabled EasyLink on all the devices see Set up EasyLink HDMI CEC co...

Page 17: ...formation please refer to the model set Step1 Open the top cover Remove 2 screws on both sides and 4 screws on back panel then open the cover Figure 1 Figure 1 Figure 2 Step2 Dismantle the loader Open the tray dismantle the CD door remove 2 screws beside the loader disconnect connectors XP100 XP135 XP136 then pull up the loader Figure 2 ...

Page 18: ...e the main board Disconnect connectors XP221 XP82 XS751 remove 2 screws on the board and 6 screws on back panel Figure 3 Figure 3 Step4 Dismantle the power board Remove 4 screws on the board Figure 3 Step5 Dismantle the front panel and the front control board Loosen the 2 buckles on both sides and 2 buckles under bottom cover then remove 5 screws on the front control board Figure 4 Figure 4 ...

Page 19: ...Upgrade from Disc Copy the upgrade file HTD5510_X X BIN to disc then read the disc When upgrade file detected select Yes to upgrade select Cancel to cancel After upgrading begins a message DO NOT POWER OFF will show or the product will hang up and upgrading failed 2 Check the version information after upgraded Press the setup key on RC select Preference Setup and then Version info press OK Key you...

Page 20: ...l U20 pin17 18 19 Correct connection Replace U301 or LED Yes NO No Check the front board signals VSCLK VSDA VSTB XP3 pin9 10 11 1 Check the LED board whether bad solder exists on U301 and pins of LED 2 Check whether the circuit connected to S608 S609 S610 S611 are broken Check Q751 in main board Replace Q751 Yes NO Replace Main Board Trouble shooting chart 5 1 ...

Page 21: ...Replace main board Yes No audio output Trouble shooting chart Yes NO NO Check the I2S signals U1500 Pin 11 22 23 24 25 26 Yes Check the PCB Layout NO Yes Check the PWM signals U1500 Pin38 39 40 41 42 43 44 45 46 47 48 49 Replace U1500 NO Replace the speaker Check the AMP IC Output U1600 U1601 U1700 NO Replace U1600 U1601 U1700 5 2 ...

Page 22: ...ce the battery for remote controller Check whether the remote controller s battery is exhausted or not In the front control board check IR601 pin1 Waveform Replace IR601 YES Trouble shooting chart In the main board U20 pin 16 waveform NO Check the pcb layout Replace main board 5 3 ...

Page 23: ...r Check 24pin cable from main board connection to the loader is normal Replace the loader NO GO Check whether the DVD loader running is normal Fix the connection the 24pin cable NO Yes Trouble shooting chart Check if U20 pin110 111 voltage is normal Replace main board NO Check if XP100 pin2 6 voltage is normal Relace Q100 Q101 Yes Yes NO 5 4 ...

Page 24: ...No video display Check if R899 is on For Indian please check CE881 Go No No Video display Add R188 For Indian add CE881 Replace the main board Yes Trouble shooting chart 5 5 ...

Page 25: ...put by Optical in Go No No output by Optical in Yes Check system power supply Check U451 power supply pin5 Replace U451 Check the Optical connector P451 No Fix P451 in mainboard Yes Trouble shooting chart 5 6 ...

Page 26: ...IN Go No No output by Aux in Yes Replace U5 Check U211 pin1 2 Replace Main board Check U361 pin1 12 No Fix Aux In line to main board Yes Trouble shooting chart Check U211 I2S output pin9 10 11 12 Yes No Replace U211 5 7 ...

Page 27: ...erline is good electrical contact Check D505and D503 Replace component Check U507 U508 and U509 in the feedback loop Yes Yes Yes No Check whether the voltage of CE501 CE502 is OK Check whether the voltage of CE511 CE503 is between 5 5V and 6 5V Check D515 D516 D518 D514 Check BD501 and F501 Trouble shooting chart 5 8 ...

Page 28: ...No 5V output Replace component No Check whether U504 U509 and T501 is OK No 5V output Trouble shooting chart 5 9 Yes Check whether the voltage of CE516 is 5V No Check D516 D518 Yes ...

Page 29: ...No 12V output Yes Yes No No No 12V output Yes Check D515 Check whether the voltage of CE512 is 12V Check whether U504 U509 and T501 is OK Replace component Trouble shooting chart 5 10 ...

Page 30: ...put Yes Check U507 D503 ZD509 ZD502 Check whether the voltage of CE503 is between 5 5V and 6 5V Check whether the voltage of CE507 is 34V Check D514 Yes Check whether U503 U507 and T502 is OK Replace component No Trouble shooting chart 5 11 ...

Page 31: ...5352 24PIN 6PIN 2PIN 20PIN 12PIN Main Board AMP Board 4PIN AM5890 AK5358 5 5 3 8 TAS5352 TAS5352 TAS5352 24PIN 0 5mm 6PIN 2 0mm 2PIN 2 0mm 20PIN 1 0mm 12PIN 2 0mm 24PIN 2 4PIN 2 0mm 12PIN 2 0mm 3PIN 3 96m Loader 24PIN 0 5mm 6PIN 2 0mm 20PIN 1 0mm 4PIN 2 0mm PW Board 2PIN 2 0mm Front Board VFD Display 5 LED ET6202 4 KEY MIC 1 MP3 1 IR TDL 5 Doree Block Diagram for HTD5540 6 1 6 1 ...

Page 32: ...PIN 1 0mm 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 15 15 16 16 C769 100pF 50V NP0 C769 100pF 50V NP0 C623 2 2uF 16V Y5V C623 2 2uF 16V Y5V C779 100pF 50V NP0 C779 100pF 50V NP0 C607 1000pF 50V X7R C607 1000pF 50V X7R C781 100pF 50V NP0 C781 100pF 50V NP0 R638 470 R638 470 C774 100pF 50V NP0 C774 100pF 50V NP0 CE608 220uF 16V CE608 220uF 16V R610 22K R610 22K IR601 IRM_12mm...

Page 33: ...0C D505 FR107 1A 1000V D505 FR107 1A 1000V R581 10K R581 10K R546 1K R546 1K C501 0 47uF 63V C501 0 47uF 63V R559 150K R559 150K R562 150K R562 150K R554 2 21k 1 R554 2 21k 1 R539 1 5K R539 1 5K TR502 NTC 10Kohm TR502 NTC 10Kohm R550 2 21k 1 R550 2 21k 1 C514 0 1uF 50V X7R C514 0 1uF 50V X7R R525 100K R525 100K LIF501 6 6MH LIF501 6 6MH R599 10 mR R599 10 mR R503 1M R503 1M R526 NC 56 R526 NC 56 R...

Page 34: ...2 0 1uF 25V Y5V 100uF 16V CE751 100uF 16V CE751 Q753 NPN_3DG3904M Q753 NPN_3DG3904M C760 0 1uF 25V Y5V C760 0 1uF 25V Y5V XP751 12PIN 2 0mm XP751 12PIN 2 0mm 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 C768 100pF 50V NP0 C768 100pF 50V NP0 C754 0 1uF 25V Y5V C754 0 1uF 25V Y5V D75 BAT54C D75 BAT54C 1 3 2 100uF 16V CE762 100uF 16V CE762 R775 22K R775 22K R765 20K 1 R765 20K 1 47uF 16V CE7...

Page 35: ... 51 SPDIF_IN 50 A_MUTE GPIO 49 DDC_SCL 48 DDC_SDA 47 HDMI_CEC GPIO 46 HDMI_HPD GPIO 45 I2S_XCLK 44 DVDB 102 DVDA 101 DVDD 100 DVDC 99 RFIS 98 AGCCAP 97 AD_AVDD 96 AD_AVSS 95 LDSW 94 HOME GPIO 93 AD_AVDD 92 TV_AVSS 63 TV_DAC3 62 TV_DAC2 61 TV_DAC1 60 TV_AVDD 59 TV_AVSS 58 TV_AVDD 57 TV_DAC0 56 V_FSADJ 55 V_COMP 54 HPGND 91 I2S_LRCLK 42 I2S_DATA_IN 41 TX2 90 TX2 89 HAVCC 88 TX1 87 TX1 86 HAGND 85 TX...

Page 36: ...5V C891 NC 0 1uF 25V Y5V R898 NC 4 7K R898 NC 4 7K R895 NC 2 2K R895 NC 2 2K R893 NC 75 1 R893 NC 75 1 R884 NC 4 7K R884 NC 4 7K R900 NC 2 2K R900 NC 2 2K C884 NC 100pF 50V NP0 C884 NC 100pF 50V NP0 FB852 600 200mA FB852 600 200mA R883 NC 1K R883 NC 1K R885 NC 75 1 R885 NC 75 1 R891 NC 1K R891 NC 1K Q881 NC NPN_3DG3904M Q881 NC NPN_3DG3904M R899 0 R899 0 R881 NC 180 R881 NC 180 R897 75 1 R897 75 1...

Page 37: ... 3 2Y 4 3A 5 3Y 6 4Y 8 4A 9 5Y 10 5A 11 6Y 12 6A 13 GND 7 VCC 14 RZ5B705 U841 RZ5B705 RZ5B705 U841 RZ5B705 GND 1 VDDRF 2 FRF1 3 FRF2 4 GNDRF 5 CP2 6 GNDRF 7 IIC RDSI 8 LA 9 CK 10 X2 19 X1 18 CP1 17 IISD 16 LOUT 15 ROUT 14 DA 13 VDD 20 GND 12 VDD 11 R374 NC 10K R374 NC 10K C376 470pF 50V X7R C376 470pF 50V X7R ESD441 PESD5V0S1BA 30K 35pF ESD441 PESD5V0S1BA 30K 35pF 2 1 FB451 500 500mA FB451 500 500...

Page 38: ...80Z020 18V 2pF ESD853 NC LVSL10180Z020 18V 2pF 2 1 R852 1 8K R852 1 8K C85 100pF 50V NP0 C85 100pF 50V NP0 FB845 600 200mA FB845 600 200mA Q851 N_2SK3018 Q851 N_2SK3018 G D S FB846 600 200mA FB846 600 200mA D21 LL4148 D21 LL4148 C86 100pF 50V NP0 C86 100pF 50V NP0 C853 0 1uF 25V Y5V C853 0 1uF 25V Y5V ESD854 NC LVSL10180Z020 18V 2pF ESD854 NC LVSL10180Z020 18V 2pF 2 1 FB849 600 200mA FB849 600 200...

Page 39: ...1515 33 R1515 33 R1539 10K R1539 10K R1506 150 R1506 150 R1550 1K R1550 1K C1520 0 1uF 25V Y5V C1520 0 1uF 25V Y5V R1504 33 R1504 33 R1551 33 R1551 33 CE1504 NC 4 7uF 50V CE1504 NC 4 7uF 50V R1510 0 R1510 0 R1517 33 R1517 33 R1529 33 R1529 33 Q1501 NPN_3DG3904M Q1501 NPN_3DG3904M R1525 33 R1525 33 R1564 8 2K R1564 8 2K R1558 150K R1558 150K C1500 0 1uF 25V Y5V C1500 0 1uF 25V Y5V R1534 33 R1534 33...

Page 40: ...C1652 1000pF 50V X7R C1603 0 1uF 50V X7R C1603 0 1uF 50V X7R R1616 3 3 R1616 3 3 C1664 100pF 50V NP0 C1664 100pF 50V NP0 C527 0 22uF 50V Y5V C527 0 22uF 50V Y5V R1615 1K R1615 1K C1645 0 22uF 50V X7R C1645 0 22uF 50V X7R R1601 2 2 R1601 2 2 C1622 1000pF 50V X7R C1622 1000pF 50V X7R C1649 0 01uF 50V X7R C1649 0 01uF 50V X7R C526 0 22uF 50V Y5V C526 0 22uF 50V Y5V R1630 2 2 R1630 2 2 C1615 0 1uF 50V...

Page 41: ... 50V X7R R1712 2 2 R1712 2 2 L7 4coil L7 4coil 2 4 3 1 R1702 3 3 R1702 3 3 R1704 3 3 R1704 3 3 C1702 0 1uF 50V X7R C1702 0 1uF 50V X7R C1726 100pF 50V NP0 C1726 100pF 50V NP0 C1701 0 1uF 50V X7R C1701 0 1uF 50V X7R R1710 3 3 R1710 3 3 C1731 0 1uF 50V X7R C1731 0 1uF 50V X7R C1730 0 033uF 50V X7R C1730 0 033uF 50V X7R C1714 100pF 50V NP0 C1714 100pF 50V NP0 C1719 1000pF 50V X7R C1719 1000pF 50V X7R...

Page 42: ...7 11 7 11 Front Control Board print layout ...

Page 43: ...7 12 7 12 Power Board print layout ...

Page 44: ...7 13 7 13 Main Board print layout bottom side ...

Page 45: ...7 14 7 14 Main Board print layout top side ...

Page 46: ...USB_DM USB D 4 USB_DP USB D XP82 from main board to FB board Pin No Pin Assign Remark Voltage on operation 1 P 5V 5V 2 9 11 13 GND GND 3 M 5V 5V 4 VCLK SPI signal 5 VDAT SPI signal 6 VSTB SPI signal 7 IR_IN IR signal 8 POWER_K Power ON OFF Control signal 10 MP3_L MP3 input 12 MP3_R MP3 input 14 MIC MIC input XP135 from main board to Loader Pin No Pin Assign Remark 1 SP SP signal 2 SP SP signal 3 H...

Page 47: ...GND 2 PUH_DVDLD PUH_DVDLD signal 3 4 NC 5 CDMDI CDMDI signal 6 PUSH_CDLD PUSH_CDLD signal 7 DVDVR DVDVR signal 8 CDVR CDVR signal 10 E E signal 11 A 5V 5V 12 VREF1 VREF1 signal 14 F F signal 15 B B signal 16 A A signal 17 PUHRF PUHRF signal 18 LDSW LDSW signal 19 D D signal 20 C C signal 21 RAD RAD signal 22 RAD RAD signal 23 FOC FOC signal 24 FOC FOC signal 8 2 ...

Page 48: ...SPHE8203R Rx MAIN IC BLOCK DIAGRAM 9 1 ...

Page 49: ...SPHE8203R Rx SIGNAL DESCRIPTION Pin Configuration 9 2 ...

Page 50: ...IO 21 for VFD DATA 20 VDD12 S Kernel logic power supply pins for chip kernel logic and input pre driver 0 21 VDD_33 S I O power supply pins 0 22 RESET_B I System Reset 23 VSS S Chip kernel logic and output shared ground pin 0 24 HSYNC 1 RX 1 GPIO I O GPIO 22 IO 25 VSYNC 1 TX 1 GPIO I O GPIO 23 IO 26 SD_CLK MS_CLK GPIO I O GPIO 24 IO 27 SD_CMD MS_BS GPIO I O GPIO 25 IO 28 SD_D0 MS_D0 GPIO I O GPIO ...

Page 51: ...t 62 TV_DAC3 A Video DAC channel 3 output 63 TV_AVSS S Ground pin for Video DAC channel 1 3 64 AD_AVDD S 3 3V power for Audio ADC 65 AIN A ADC analog input 66 AD_AVSS S Ground for Audio ADC 67 AOUT_RS A DAC RS channel analog output 68 AOUT_LS A DAC LS channel analog output 69 ADAC_AVSS S Ground pin for Audio DAC 70 AOUT_RN A DAC RN channel analog output 71 AOUT_LN A DAC LN channel analog output 72...

Page 52: ...p amp 1 negative input 107 RF_APC_AVSS S Ground pin for RF and APC 108 CDMDI I CD APC input from monitor photo diode 109 DVDMDI I DVD APC input from monitor photo diode 110 CDLDO O CD APC output 111 DVDLDO O DVD APC output 112 SRV_AVDD S 3 3V power for SERVO 113 V21 A Reference DC bias voltage 114 DA_AVSS S 3 3V GND for SERVO 115 PLL_VSS S Ground pin for PLLH PLLTV PLLA and Crystal PAD 116 PLL_VDD...

Page 53: ...10 1 10 1 Exploded View for HTD5540 12 93 ...

Page 54: ...Exploded View for HTD5510 94 HTD5540 94 HTD5570 94 10 2 10 2 ...

Page 55: ...Exploded View for HTD5510 98 HTD5540 98 HTD5570 98 10 3 10 3 ...

Page 56: ...1 1 1 Revision List Version 1 0 γ Initial Release for HTD5540 12 98 94 93 ...

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