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PHI D-4990, Manual, Page: 8 / 66

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PHI D-4990 Manual Download Page 8

DOOR FORCE GAUGE

When checking for manual opening force 
place the tip of the gauge on the push-side 
of the door 1” away from the leading edge 
and slowly push the door open with the 
gauge.

When checking for the opening force 
generated by the motor, place the tip of the 
gauge on the pull-side door 1” away from 
the leading edge, and activate the operator.

Summary of Contents for D-4990

Page 1: ...Precision D 4990 Low Energy Door Operator Product Overview...

Page 2: ...perator is being manufactured by Stanley Access Technologies and marketed as a Precision Hardware product The D 4990 is not being marketed as a Stanley Door Closer product so that it will not be confu...

Page 3: ...erators Safety Rails and Presence Sensors are not needed IF THE OPERATOR IS INSTALLED AND ADJUSTED CORRECTLY Motion detectors presence sensing devices and pressure pads that will cause the door to ope...

Page 4: ...s the use of a hydraulic door closer or spring mechanism POWER ASSIST DOOR A door with a power mechanism that activates by pushing or pulling the door reducing the opening resistance of a self closing...

Page 5: ...10 degrees to fully closed FORCE AND KINETIC ENERGY The force required to prevent a stopped door from opening or closing shall not exceed a 15 pound force applied 1 inch from the leading edge at any...

Page 6: ...DOOR FORCE GAUGE...

Page 7: ...DOOR FORCE GAUGE...

Page 8: ...he gauge on the push side of the door 1 away from the leading edge and slowly push the door open with the gauge When checking for the opening force generated by the motor place the tip of the gauge on...

Page 9: ...4 0 3 5 3 5 3 0 36 914 3 5 3 0 3 0 3 0 3 0 30 762 200 90 7 175 79 4 150 68 0 125 56 7 100 45 4 TABLE I W Door Weight in Pounds kg D Door Leaf Width Inches mm 1 second to full open 1 5 seconds to full...

Page 10: ...0 3 5 3 5 4 0 4 0 4 5 5 0 5 5 3 5 4 0 4 0 4 5 4 5 5 0 6 0 6 0 4 0 4 5 4 5 5 0 5 5 6 0 6 5 7 0 T D W 133 T Time seconds D Door width inches W Door weight lbs Minimum opening time to Back check or 80 d...

Page 11: ...nches W Door Weight pounds For doors that are heavier than 200 lbs we must use the formula shown below to calculate the Time to Backcheck and the Closing Time from 900 to 100 FORMULA FOR HEAVY DOORS C...

Page 12: ...15 81 Divide 15 81 by 133 This number is approximately 119 Multiply 119 by the 36 door width This brings us to the number 4 28 rounded 4 28 is our time in seconds This number needs to be rounded up to...

Page 13: ...FULL CYCLE LOW ENERGY POWER OPEN DOOR 0 90 Consult ANSI BHMA A156 19 2007 for exact wording and specifications...

Page 14: ...g Sweep 90 Backcheck Fully Open with 5 Second Minimum Hold Open Time Closing Sweep Latch Check Closed FULL CYCLE LOW ENERGY POWER OPEN DOOR Consult ANSI BHMA A156 19 2007 for exact wording and specifi...

Page 15: ...ichever occurs first is 3 to 5 5 seconds depending on weight and width of door refer to TABLE I 90 60 5 5 5 0 4 5 4 5 4 0 48 1219 4 5 4 5 4 0 4 0 3 5 42 1067 4 0 4 0 3 5 3 5 3 0 36 914 3 5 3 0 3 0 3 0...

Page 16: ...to full open Back check at 80 degrees Back check at 70 degrees Back check at 60 degrees Time From Backcheck Open check to Full Open Position TABLE II 60 BACKCHECK position to Full Open 2 sec Minimum o...

Page 17: ...depending on degree of backcheck refer to Table II 90 70 1 second to full open 1 5 seconds to full open 2 seconds to full open Back check at 80 degrees Back check at 70 degrees Back check at 60 degree...

Page 18: ...l open Back check at 80 degrees Back check at 70 degrees Back check at 60 degrees Time From Backcheck Open check to Full Open Position TABLE II 90 Minimum opening time from Backcheck to full open is 1...

Page 19: ...3 0 30 762 200 90 7 175 79 4 150 68 0 125 56 7 100 45 4 TABLE I W Door Weight in Pounds kg D Door Leaf Width Inches mm Minimum closing time from 90 to 10 is 3 to 5 5 seconds depending on weight and wi...

Page 20: ...is 1 5 seconds minimum TOTAL CLOSING TIME TABLE I 1 5 SECONDS 10 5 5 5 0 4 5 4 5 4 0 48 1219 4 5 4 5 4 0 4 0 3 5 42 1067 4 0 4 0 3 5 3 5 3 0 36 914 3 5 3 0 3 0 3 0 3 0 30 762 200 90 7 175 79 4 150 68...

Page 21: ...22 1 2 80 70 60 44 7 7 8 15 3 4 24 1 2 48 8 1 2 17 25 1 2 o o o 90 degrees Closed 80 70 60 degrees 10 degrees latch To determine the backcheck angle put the door into a 90o full open position and mea...

Page 22: ...SING PUSH PLATE BOTH SIDES IF TWO WAY TRAFFIC WHEN USING PUSH and GO FOR ACTIVATION SIGNAGE MUST BE VISIBLE ON BOTH SIDES OF DOOR Doors shall be equipped with signs visible from either side instructin...

Page 23: ...DAILY SAFETY INSPECTION Daily safety check label provided by Stanley should be applied to a jamb on the interior of door at eye level...

Page 24: ...ly wired 110 Volt AC current is present in the operator 110 Volts AC can injure or kill you High voltage electrical connections should be made by a qualified licensed electrician Consult your local co...

Page 25: ...PRIMARY APPLICATIONS Approximately 90 of low energy door operators are installed on outward swinging doors...

Page 26: ...PRIMARY APPLICATIONS...

Page 27: ...MINIMUM INSTALLATION REQUIREMENTS...

Page 28: ...must work properly the door must swing freely through its entire range The frame must be made of 16 gauge welded steel or better or the mounting surface must be masonry or additional support must be p...

Page 29: ...vated by a knowing act See the glossary of terms for a complete definition but in summary the operator must be activated consciously It must not open without the person s initiating be located within...

Page 30: ...unting holes Note Mounting bolts will hold operator even if rubber bushings break Mount header to edge of hinge side tube for support Left hand header shown Drill and tap 20 holes across bottom of hea...

Page 31: ...MOTOR MAGIC FORCE OPERATOR Stanley D 4550 Closer CONTROL BOX SPINDLE right hand operation shown MICRO SWITCHES SPINDLE used for Left hand operation FUNCTION POWER SWITCHES CAMS...

Page 32: ...n it to the switch and run a lead from the switch to the control This way we can cut off the voltage to the door locally to work on or shut the door down if needed The neutral wire to the switch will...

Page 33: ...on electrically or power open The door will however be able to be pushed manually unless locked With the common allowed to feed to Day mode the door will function normally with push plates or Push and...

Page 34: ...CONTROLLER PLUG IN CONNECTORS D 4990 CONTROLLER...

Page 35: ...s When the door is powered up it will open slowly and allow the encoder and processor to count the pulses from fully closed to fully open These pulses are used to indicate when a door should go into b...

Page 36: ...y time the motor turns When the door is powered up it will open slowly and allow the encoder and processor to count the pulses from fully closed to fully open These pulses are used to indicate when a...

Page 37: ...TB 1 1 Activate 2 Common 3 Activate 4 Common 5 Door Closed Position Switch 6 Common 7 Vestibule IN Entrapment 8 Common 9 Push and Go 10 Common TERMINAL BLOCKS...

Page 38: ...TB 2 1 Future Use 2 AC Power Supply 3 AC Power Supply 4 Common 5 Cycle Counter 6 Vestibule Out Entrapment 7 Not Used 8 Elec Strike Supply 9 Common 10 Lock Coil TERMINAL BLOCKS...

Page 39: ...TB 3 1 Swing Side Stall 2 Common 3 Not Used 4 Common 5 Hold 6 Common 7 Automatic 8 Common 9 Spare 10 Common TERMINAL BLOCKS...

Page 40: ...swing In swing Logic 4 Push and Go 5 Power Close 6 Not Used 7 Not Used 8 Not Used ON Fail Secure ON Enable Strike Logic ON In swing ON Push and Go ON Enable OFF Fail Safe OFF Disable OFF Out swing OFF...

Page 41: ...mines whether the operator while function as In swing or Out swing 4 Push and Go If this option is used the door while automatically open when the door is pushed or pulled beyond the 100 latch check z...

Page 42: ...switch 2 4 Door Moving Opening 5 Door Moving Through Backcheck 6 Full Open or Hold Open 7 Door moving Closing 8 Door Obstruction opening only LEDs Red This LED will glow when the unit is in Day Mode...

Page 43: ...grees of opening 6 Sweep speed fully closed to start of backcheck 7 Opening torque opening force 8 Not used 9 Sequencer timer used for vestibule applications POTENTIOMETERS TEST SWITCH Test Switch DEF...

Page 44: ...e same amount of pressure when the door is in hold open Too much stall adjustment uses a lot of extra voltage to keep the door open Too little stall adjustment and the door will start to creep closed...

Page 45: ...in normal operation Adjust check speed open time open degree as needed If the operator fails to function check to make sure all of the DIP switches are set to the OFF position and then push the test s...

Page 46: ...eat this procedure until the door stays open for at least 5 seconds required by ANSI A156 19 If the door drifts closed when in the hold open position adjust potentiometer 4 and retest the operation Th...

Page 47: ...olled by the Stanley D 4550 door closer Adjustments to closing force sweep speed and latch speed should be done in accordance with the installation instructions for the D 4550 door closer SETUP ADJUST...

Page 48: ...Adjustment Valves Adjustment Valves...

Page 49: ...SAMPLE ACTIVATION DEVICES...

Page 50: ...with the control and can cause damage This is a normally open circuit that needs a dry closure to send a signal to the door to activate or open COMMON ACTIVATE Card Reader Keyswitch Keypad Push Plate...

Page 51: ...TB 1 TB 2 CONTROL MODULE WITH WIRELESS RECEIVER 3 2 WIRELESS RECEIVER COMMON ACTIVATE SIGNAL OUTPUT RECEIVER POWER 24VAC SUPPLY 3 4 24VAC 125 amps...

Page 52: ...eiver comes pre wired with a 30 four conductor cable The black and red power wires get connected to the 24 VAC output on TB 2 terminal 2 3 The green and white wires are connected to the trigger input...

Page 53: ...s the relay time for either 5 or 10 seconds The grey learn button is used for programming the receiver to accept remotes Up 10 remotes can be programmed in The Output LED will glow red whenever it rec...

Page 54: ...ESS RECEIVER A good location for the receiver is in the open space near the door closer body on the hinge end of the device header There is not much room anywhere else in the header to install the rec...

Page 55: ...WIRELESS RECEIVER Make sure that the wires from the receiver are secured to the back plane of the header If they are left loose they can get caught in the rotating cam assemblies...

Page 56: ...n and Normally Open terminals on the push plate switch To test the connection press the push plate and check to see if the red LED on the transmitter is illuminated If the LED does not illuminate chec...

Page 57: ...SS TRANSMITTER There is ample room inside the mullion sized surface box to fit the transmitter There is an optional transmitter that uses a external 9 volt battery It does not fit well into this surfa...

Page 58: ...dels you are installing are weather resistant The push plate attaches to the surface box with concealed screws Use the supplied hex wrench to tighten the screws down AFTER slipping the push plate onto...

Page 59: ...lastic cam attached to one of the steel cams The cam works in conjunction with two micro switches The micro switches control the Power Close and Push and Go features If these features are used the cam...

Page 60: ...ing the closer s forearm on the door rotate the main arm around until you can see the black Phillips screw through the access hole Loosen the screw a little so that the plastic cam can be moved Instal...

Page 61: ...ERCIAL CONTROL WITH ELECTRIC STRIKE RELEASE ELECTRIC STRIKE 8 9 10 EXTERNAL POWER SUPPLY 24 VDC Optional NOTE You must set dip switch 1 ON FAIL SECURE OFF FAIL SAFE Set dip switch 2 ON ENABLE LOCK OFF...

Page 62: ...otentiometers are the Vestibule timer adjustments The 3 Jumpers from Control box 1 to Control box 2 must be installed VESTIBULE WIRING Outer Entrance Switch Inner Vestibule Switch Lobby Exit Switch In...

Page 63: ...t support is handled by the Application Engineers in the Stanley Security Solutions Product Support Group in Indianapolis IN 8 AM to 5 PM Monday Friday Eastern Time 800 392 5209 Select Option 1 Select...

Page 64: ...s INT Y OUT Y D 4990 Yes Yes Yes Yes INT N OUT Y LCN 4640 Yes No No Yes INT N OUT Y Norton 5700 LEO Yes Yes Yes Yes INT N OUT Y Dorma ED800 Obstruct sense Safety Inputs Function Vestibule Function Ele...

Page 65: ......

Page 66: ...Glen Davies Technical Training Mgr Mechanical Access Solutions GDavies stanleyworks com 317 806 3292 Larry Pryor Sales Training Manager Stanley Security Solutions LPryor stanleyworks com 317 806 3747...

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