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 6CP30/15-3 
 

10-1 

 

SECTION 10:  6CP30/15-3 PARTS LIST 

 

ITEM 

DESCRIPTION 

QTY 

PART NO. 

 

CONTROLS 

 

A1 

PCB1257 METER/OVERLOAD BD (6CP30/15-3) 

1 

31125721 

CB1 (220V) 

CIRCUIT BREAKER, 10 AMP, 2-POLE 

1 

1601312 

CB1 (120V) 

CIRCUIT BREAKER, 20 AMP, 1-POLE 

1 

1601320 

CORD 

INPUT POWER CORD 

1 

1077140 

F1 

FUSE, 1 AMP 

1 

1603601 

F1, F2 

FUSE HOLDER 

1 

1603920 

F2 (220V) 

FUSE, 10 AMP 

1 

1603625 

F2 (120V) 

FUSE, 20 AMP 

1 

1603629 

K3 (220V) 

CONTACTOR 30A, 3 POLE 

1 

1705462 

K3 (120V) 

CONTACTOR 30A, 1 POLE 

1 

1705463 

LP1, SW7, 8 LENS 

CLEAR LENS EAO 

3 

1422153 

LP1 SOCKET 

LAMP SOCKET EAO 

1 

1423300 

LMP1, SW1, 2, 4, 7 

LAMP 60V EAO 

5 

1420150 

M1, M2 

METER, DIGITAL, 3 ½ DIGIT 

2 

1506400 

M1, M2 

CONNECTOR, 10 CKT, 0.1 

2 

1152210 

M1 

METER PROTECTION BOARD (ZENERS ONLY)

– 

PCB1265 

1 

31126500 

M2 

METER PROTECTION BOARD 

– PCB1265 

1 

31126501 

MOV1 (220V) 

MOVISTOR, V275LA40A 

1 

1606110 

MOV1 (120V) 

MOVISTOR, V130LA10A 

1 

1606100 

P1 

POWER INPUT RECEPTACLE 

1 

1153328 

R1 

POTENTIOMETER, LINEAR, 10K, 2W 

1 

1761098 

R1 DIAL 

BLACK STATOR 

1 

1355905 

R1 DIAL 

0-11 NUMBERED DIAL 

1 

1355910 

R1 KNOB 

BLACK KNOB 

1 

1355101 

R1 KNOB 

KNOB CAP 

1 

1355102 

R2 

RESISTOR, 30k, .25W 

1 

1722570 

R3 

RESISTOR, 3.0k, .25W 

1 

1722087 

R4 

RESISTOR, 300 OHMS, .5W 

1 

1720600 

R5 

RESISTOR, 30 OHMS, 3W 

1 

1740184 

R6 

RESISTOR, 30 OHMS, 3W 

2 

1740184 

SW2 LENS 

LENS, RED EAO 

1 

1422150 

SW1 LENS 

LENS, GREEN EAO 

1 

1422151 

SW1,2,4 

SWITCH, PUSHBUTTON, MOMENTARY, 1-POLE 

3 

1860120 

SW3 

SWITCH, ROLLER, CAM, ZERO START 

1 

1866005 

SW4 LENS 

LENS, BLUE EAO 

1 

1422148 

SW5 

SWITCH, ROTARY, 4-POSITION 

1 

1863042 

SW5,6 KNOB 

KNOB, ¼” 

2 

1355310 

SW6 

SWITCH, ROTARY, 2-POSITION 

1 

1863048 

SW7 

SWITCH, PUSHBUTTON, MAINTAINED, 2-POLE 

1 

1860265 

SW8 

SWITCH, PUSHBUTTON, MAINTAINED, 1-POLE 

1 

1860260 

SX1 

RECEPTACLE, 4F PINS, SIZE 11 

1 

1151152 

SX1 

CONTACT PINS, 24-20AWG, FEMALE 

1 

1151174 

SX1 PLUG 

SX1 AMP PLUG 

1 

50100001 

 

Summary of Contents for 600P Series

Page 1: ...3 USER S MANUAL AC DIELECTRIC TEST SET 600P SERIES Model Number 6CP30 15 3 Version 2 2 PHENIX TECHNOLOGIES INC 75 Speicher Drive Accident MD 21520 Copyright Phenix Technologies Inc SLU Jan 2013 Rev 8 17 2016 nab ...

Page 2: ...OLS AND INDICATORS 2 ELECTRICAL SET UP 3 OPERATING INSTRUCTIONS 4 CALIBRATION 5 TROUBLESHOOTING 6 TRANSPORTING STORAGE OF EQUIPMENT 7 CIRCUIT DIAGRAM SYMBOLS 8 ELECTRICAL DIAGRAMS 9 PARTS LIST 10 PARTS ORDERING INFORMATION 11 RECOMMENDED SPARE PARTS 12 RETURNED MATERIAL 13 CUSTOMER COMMENTS SUGGGESTIONS 14 ATTACHMENTS PTC 13 TIMER MANUAL ...

Page 3: ...ge Test Equipment have been listed below for your reference Become familiar with your instrument before performing an actual test Know your work area check that all circuits are de energized and locked out Never work alone always work with another qualified worker Mark off entire work area with barriers and warning tape Make all personnel aware of your testing activities Be aware of dangerous cond...

Page 4: ...l Convection Distortion Less than 5 percent at full load Impedance Less than 10 percent at rated current Operating Ambient Temperature 0 40 degrees Celsius Output Termination Toroid Metering Output Voltmeter Display 3 digit LCD Accuracy 0 8 of Reading 0 2 of Range Ranges 0 to 15kV 30 kV Output Currentmeter Display 3 digit LCD Accuracy 0 8 of Reading 0 2 of Range Ranges 0 to 200µA 2mA 20mA 200mA Si...

Page 5: ...ides input overload protection 2 Main Power Lamp Illuminates to indicate input power is supplied to unit 3 High Voltage On Momentary switch activates power to high voltage circuits when prerequisite conditions are met Ready lamp 4 must be illuminated before High Voltage On switch will operate See requirements for Ready lamp under step 4 High Voltage On lamp illuminates to indicate high voltage cir...

Page 6: ...rcurrent Reset Reset lamp illuminates to show that overcurrent circuit has tripped High voltage circuits are deactivated Momentary Reset switch must be pressed to extinguish Reset lamp to allow high voltage to be reapplied after returning Voltage Control 5 to zero 8 Currentmeter Displays output current of test set units based on current meter range setting 9 Voltmeter Displays output voltage of te...

Page 7: ...V the actual voltage applied to the specimen will be approximately 2 times the indicated voltage on the panel meter and an over voltage may be applied to the test specimen 15 CM Range Turn to select the desired current measurement range 16 Start Reset Press to start the timer after test voltage has been reached Press again to reset the timer to the original setting 17 HV Off Bypass Press to allow ...

Page 8: ...at these points NOTE The external interlock circuit must consist of a closed loop of dead contacts When the control power is on the external circuit will be energized with 120 volts AC High Voltage Connection 1 Connect the low side return of test specimen to the return post with the provided red test lead See Ground Guard Return connection instructions on following pages 2 Connect the high side of...

Page 9: ... high voltage transformer Connect SX1 external interlock circuit as appropriate Connect return lead provided to low potential side of test specimen See Ground Guard Return connection instructions on following pages Connect high potential side of test specimen to either the 15kV side or 30kV top high voltage output Connect main power cord to appropriate receptacle Further instructions on test conne...

Page 10: ...d the current meter then senses the return current from ground to the RTN terminal of the high voltage transformer 2 Guard Mode For test objects that can be fully isolated from ground it may be desirable to use the Guard Mode In this mode only current passing through the test object will be displayed on the current meter This will be especially important if very small currents are to be observed I...

Page 11: ...6CP30 15 3 3 4 ELECTRICAL SETUP Figure 3 1 ...

Page 12: ...Push RESET if overcurrent lamp is on 6 Press HV On push button High voltage will turn on and high voltage lamp will illuminate 7 Rotate the Raise Voltage dial and watch the Output Voltage and Output Currentmeter until desired levels are reached 8 Record data if desired and lower the output after testing is completed Press HV Off button high voltage will be shut off Overcurrent Failure 9 If an over...

Page 13: ...ch on the control panel is in the 15kV position Raise the output to approximately 80 of the rated output voltage Adjust the reading on the panel meter M2 by means of potentiometer R1 to a corresponding reading Check linearity at several points from 20 to 100 of rated tap voltage 30kV Range Connect a precision high voltage voltmeter between the 30kV output top of tank to ground Be sure the Measurem...

Page 14: ... method 3 Overcurrent This calibration should not need adjustment factory adjusted If the overcurrent circuit is out of calibration perform the following steps a With unit off short the output terminal to ground through an appropriate currentmeter NOTE A High Voltage Load will give better resolution and make calibration easier b Set the Current Trip potentiometer on the front panel to 1 and curren...

Page 15: ...on circuit Overcurrent is not reset Faulty relay contacts Faulty HV On switch Faulty Reset Switch 2 Voltage control inoperable High voltage is not on K3 not energized or see number 1 above Faulty variable auto transformer T1 Faulty high voltage transformer 3 Overcurrent inoperable Improper sensitivity adjust Overcurrent Trip R1 on front panel Defective U101 or SCR101 on PCB 1257 Check the unregula...

Page 16: ...fective No high voltage present at the test set output No 5VDC power to the meter from PCB 1257 6 No output voltage from high voltage section Defective metering circuit No input to voltage regulator section possible problems with K3 contacts variable transformer or with CB1 Shorted high voltage output Defective high voltage output transformer Defective TX1 cable or connector ...

Page 17: ...a prolonged period the following precautions are recommended 1 The equipment should be covered and kept in a warm dry environment 95 maximum humidity 5 to 50 degrees C 2 In no case should the test unit be stored outdoors unless previously specified in the original purchase agreement ...

Page 18: ...Z D TR M K K K TB X Intensite Diode Transisteur Thyristor Borne Ouvert Ferme Contact de SYMBOLE ZU SCHEMA SYMBOLES POUR SCHEMA DE CIRCUIT CIRCUIT DIAGRAM SYMBOLS Variable Resisitor Resistor Lamp Indicator Neon Movistor Motor Inductor Relay Contactor Circuit Breaker Current Transfomer Fuse Electrolytic Capacitor Bushing Capacitor Surge Arrestor Amplifier BSHG LP R R NE MOV MOT CB K L CT F C SYMBOL ...

Page 19: ...6CP30 15 3 9 1 ELECTRICAL DIAGRAMS Drawing Number Description 1 9602030 6CP30 15 3 ELECTRICAL SCHEMATIC 120V 2 9602031 6CP30 15 3 ELECTRICAL SCHEMATIC 220V ...

Page 20: ...6CP30 15 3 ...

Page 21: ...V1 220V MOVISTOR V275LA40A 1 1606110 MOV1 120V MOVISTOR V130LA10A 1 1606100 P1 POWER INPUT RECEPTACLE 1 1153328 R1 POTENTIOMETER LINEAR 10K 2W 1 1761098 R1 DIAL BLACK STATOR 1 1355905 R1 DIAL 0 11 NUMBERED DIAL 1 1355910 R1 KNOB BLACK KNOB 1 1355101 R1 KNOB KNOB CAP 1 1355102 R2 RESISTOR 30k 25W 1 1722570 R3 RESISTOR 3 0k 25W 1 1722087 R4 RESISTOR 300 OHMS 5W 1 1720600 R5 RESISTOR 30 OHMS 3W 1 174...

Page 22: ...A 4 1780066 D3005 3006 TRANSORB 1 5KE18C 2 1780069 MOV3001 220V MOVISTOR V275LA40A 1 1606110 MOV3001 120V MOVISTOR V130LA10A 1 1606100 R3001 6W 75MEG 1 SSX103 75MF R 1 1748200 R3002 12W 150 MEG 1 LEADED SSX103 1 1748350 R3003 R3004 RESISTOR 200K 1 4W 1 2 1722640 R3005 RESISTOR 30 OHM 3W 2 1740184 SPG3001 3002 SPARK GAP CG90L 90V 2 1605110 T3001 HIGH VOLTAGE TRANSFORMER GO1 3068 1 38343068 TX1 RECE...

Page 23: ... to include the serial number of the unit as well as the part number of the replacement part When your purchase order is received at our office a representative of Phenix Technologies will contact you to confirm the current price of the part being ordered If a part you order has been replaced with a new or improved part an Applications Engineer will contact you concerning any change in part number...

Page 24: ...f parts should be stocked as spares In such a case contact your Phenix Technologies sales representative for a recommendation Current prices may be obtained by contacting the Service Department at Phenix Technologies Computer Recommended Part Name Number Quantity Digital Panel Meter 3 DIGIT LCD 1606400 1 Lamps 31 963 4 60 V 1420150 5 Limit Switch 2HBA190 1 1866005 1 Contactor 30 A 220V 1705462 1 C...

Page 25: ...umber Reason for Return Cause of Defect If Phenix Technologies Inc deems return of the part appropriate it will then issue an Authorization for Return If return is not deemed advisable other inspection arrangements will be made NOTE Material received at this plant without the proper authorization shall be held as Customer s Property with no service until such time as the proper steps have been tak...

Page 26: ...tor s Manual are correct If there are concerns or comments as you have used this information Phenix Technologies appreciates any feedback Unit Serial Number Sect Page s Comment Please return to Phenix Technologies Engineering Department 75 Speicher Drive Accident MD 21520 USA Phone 1 301 746 8118 Fax 1 301 895 5570 or E mail info phenixtech com ...

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