PHD FSC-01 Hardware Manual Download Page 12

Limit Switches

The FSC-01 has two limit switch inputs, LIMIT CW and LIMIT CCW. By connecting switches or
sensors that are triggered by the motion of the motor or load, you can force the FSC-01 to operate
within certain limits. This is useful if a program error could cause damage to your system by
traveling too far.

The limit inputs are optically isolated. This allows you to choose a voltage for your limit circuits of
5 to 24 volts DC. It also allows you to have long wires on limit sensors that may be far from the
FSC-01 with less risk of introducing noise to the FSC-01. The schematic diagram of the limit
input circuit is shown below.

Front Panel Stop Button

On the front panel of the FSC-01 is a button marked “STOP.” This button can be used to interrupt
motion at any time. After pressing the STOP button, the output pulses to the motor driver will stop.
The front panel Power LED will then flash until the AC power is removed from the indexer. If the
FSC-01 is connected to a PC running the Windows Programming Software, the software will alert
the user on screen to the condition, and ask if you want to reset the indexer from the PC.

Jogging

Two of the FSC-01 input terminals are provided for jogging the motor. The inputs are labeled “JOG
CW” and “JOG CCW.” Taking one of the inputs low commands the drive to move the motor at a
pre-defined speed until the contact is opened. A relay or mechanical switch can be used to activate
the jog inputs. 5 volt circuitry can also be used. The schematic diagram of the input circuit is
shown below.

•If you’re using a switch or relay, wire one end to the JOG input and the other to the 24V GND
terminal. Then connect the IN/JOG COM and +24 VDC terminals.

2200

2200

inside FSC-01

IN/JOG COM

+24 VDC

24V GND

CWJOG

CCWJOG

inside FSC-01

LIMIT COM

CW LIMIT

CCW LIMIT

2200

2200

Connecting an NPN Type

Proximity Sensor

to an FSC-01 Input

(When prox sensor activates,

FSC-01 input goes low.)

Connecting a PNP Type

Proximity Sensor to an

FSC-01 input

(When prox sensor activates,

FSC-01 input goes low.)

-12-

-9-

Switch Model Number       Output Type   Wire # 1   Wire # 2   Wire # 3

18431-001-02 Ind. Prox

18431-002-02 Ind. Prox

51422-005-02

51422-006-02

55802 or 55822 Reed

55803 or 55823 Hall

55804 or 55824 Hall

62505 or 62515

62506 or 62516

NPN

PNP

NPN

PNP

NPN

PNP

NPN

PNP

NPN

PNP

Brown

Brown

Brown

Brown

Blue

Brown

Brown

Brown

Brown

Brown

Blue

Blue

Blue

Blue

Brown

Blue

Blue

Blue

Blue

Blue

Black

Black

Black

Black

Black

Black

Black

Black

Black

Black

PHD Switch Color Code Cross Reference Chart

INPUT

In/Jog Com

  DC
Power
Supply

-

+

PHD FSC-01
Motion Controller

Output

   NPN
Proximity
  Sensor

-

+

Wire # 1

Wire # 2

Wire # 3

Wire # 1

Wire # 2

Wire # 3

INPUT

In/Jog Com

24 VDC
Power
Supply

-

+

PHD FSC-01
Motion Controller

Wire
# 1

PLC with
Source (PNP)
Outputs

FSC-01
Motion
Controller

+24 VDC

IN

IN/JOG COM

24 VDC GND

Output

Common

24 VDC

Power

Supply

+

-

PLC with
Sink (NPN)
Outputs

2 Wire PNP (Source) Schematic

Wire
# 2

62507/62517

Reed Switch

INPUT

In/Jog Com

24 VDC
Power
Supply

-

+

PHD FSC-01
Motion Controller

2 Wire NPN (Sink) Schematic

Wire
# 1

Wire
# 2

Switch Model Number       Output Type   Wire # 1   Wire # 2

62507 or 62517 Reed

PNP

NPN

Brown

Blue

Blue

Brown

PHD Switch Color Code Cross Reference Chart

62507/62517

Reed Switch

Typical Diagram For Interfacing NPN
Sinking PLC Outputs to FSC-01 Inputs

Typical Diagram For Interfacing PNP
Sourcing PLC Outputs to FSC-01 Inputs

PNP

Proximity

Sensor

-

+

  DC
Power
Supply

-

+

PHD FSC-01
Motion Controller

Output

INPUT

IN/JOG COM

FSC-01
Motion
Controller

+24 VDC

IN

IN/JOG COM

24 VDC GND

Output

Common

Summary of Contents for FSC-01

Page 1: ...Pages Industrial Park Arnold Sommerfeld Ring 2 Leighton Buzzard Bedfordshire LU7 8TP U K D 52499 Baesweiler GERMANY Phone 01525 853488 Fax 01525 378210 Phone 02401 805 230 Fax 02401 805 232 100 7 99...

Page 2: ...rd 6 Connecting the Step and Direction Outputs 7 Installing the PHD Programmer Software 8 Connecting to the PC 8 Front Panel Stop Button 9 Jogging 9 Limit Switches 9 Wiring a Limit Switch 10 Limit Sen...

Page 3: ...5011A EN 50082 1 1996 EN 50178 1997 and TUV Power Supply Output Voltages Inputs Outputs Microstepping Motion Update Physical Connectors Fuses Agency Approvals Features Powerful flexible easy to use in...

Page 4: ...GND 24 VDC OUT3 OUT3 IN JOG COM IN1 OUT2 OUT2 OUT1 OUT1 CCWJOG IN6 LIMIT COM CW LIMIT CCW LIMIT CWJOG IN5 IN4 IN3 IN2 4 17 Getting Started To use your FSC 01 motor control you will need the following...

Page 5: ...keep dust and liquid out Silicone or latex caulking is okay or you can make your own gasket from a sheet of compliant material like rubber or RTV Connecting to 110 Volts The FSC 01 is set for 110 volt...

Page 6: ...afety always use a three wire power cord on anything with a metal case Depending on where you got your power cord it may have black white and green wires or brown blue green The AC power plug that was...

Page 7: ...inputs that require sinking signals and a common terminal named VOPTO or 5V Common cathode Driver inputs are STEP and DIR requiring sourcing signals and a common terminal named common or ground Wirin...

Page 8: ...ing the Programmer Software for detailed installation instructions Connecting to the PC Locate your computer within 6 feet of the FSC 01 Your FSC 01 was shipped with a black adapter plug It has a tele...

Page 9: ...nnect the IN JOG COM and 24 VDC terminals 2200 2200 inside FSC 01 IN JOG COM 24 VDC 24V GND CWJOG CCWJOG inside FSC 01 LIMIT COM CW LIMIT CCW LIMIT 2200 2200 Connecting an NPN Type Proximity Sensor to...

Page 10: ...ed logic low IN 24V GND 24 VDC IN JOG COM Connecting an Input to a Switch or Relay Use normally open momentary switch to trigger FSC 01 using Wait Input instruction Use single throw switch for paramet...

Page 11: ...ed logic low IN 24V GND 24 VDC IN JOG COM Connecting an Input to a Switch or Relay Use normally open momentary switch to trigger FSC 01 using Wait Input instruction Use single throw switch for paramet...

Page 12: ...nnect the IN JOG COM and 24 VDC terminals 2200 2200 inside FSC 01 IN JOG COM 24 VDC 24V GND CWJOG CCWJOG inside FSC 01 LIMIT COM CW LIMIT CCW LIMIT 2200 2200 Connecting an NPN Type Proximity Sensor to...

Page 13: ...ing the Programmer Software for detailed installation instructions Connecting to the PC Locate your computer within 6 feet of the FSC 01 Your FSC 01 was shipped with a black adapter plug It has a tele...

Page 14: ...inputs that require sinking signals and a common terminal named VOPTO or 5V Common cathode Driver inputs are STEP and DIR requiring sourcing signals and a common terminal named common or ground Wirin...

Page 15: ...afety always use a three wire power cord on anything with a metal case Depending on where you got your power cord it may have black white and green wires or brown blue green The AC power plug that was...

Page 16: ...keep dust and liquid out Silicone or latex caulking is okay or you can make your own gasket from a sheet of compliant material like rubber or RTV Connecting to 110 Volts The FSC 01 is set for 110 volt...

Page 17: ...GND 24 VDC OUT3 OUT3 IN JOG COM IN1 OUT2 OUT2 OUT1 OUT1 CCWJOG IN6 LIMIT COM CW LIMIT CCW LIMIT CWJOG IN5 IN4 IN3 IN2 4 17 Getting Started To use your FSC 01 motor control you will need the following...

Page 18: ...5011A EN 50082 1 1996 EN 50178 1997 and TUV Power Supply Output Voltages Inputs Outputs Microstepping Motion Update Physical Connectors Fuses Agency Approvals Features Powerful flexible easy to use in...

Page 19: ...rd 6 Connecting the Step and Direction Outputs 7 Installing the PHD Programmer Software 8 Connecting to the PC 8 Front Panel Stop Button 9 Jogging 9 Limit Switches 9 Wiring a Limit Switch 10 Limit Sen...

Page 20: ...Pages Industrial Park Arnold Sommerfeld Ring 2 Leighton Buzzard Bedfordshire LU7 8TP U K D 52499 Baesweiler GERMANY Phone 01525 853488 Fax 01525 378210 Phone 02401 805 230 Fax 02401 805 232 100 7 99...

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