background image

 

 

4.3.3

 

Two

 

Point

 

Calibration

 

Note:  This  procedure  requires  that  the  operator  has  two  known  thickness  points  on  the  test  piece  that  are 
representative of the range to be measured. 
1)

 

Perform a Probe‐Zero. 

2)

 

Apply couplant to the sample piece. 

3)

 

Press  the  transducer  against  the  sample  piece,  at  the  first/second  calibration  point,  making  sure  that  the 
transducer sits flat against the surface of the sample. The display should show some (probably incorrect) thickness 
value, and the coupling status indicator should appear steadily. 

4)

 

Having achieved a stable reading, remove the transducer. If the displayed thickness changes from the value shown 
while the transducer was coupled, repeat step 3. 

5)

 

Press the 

  key. The MM (or IN) symbol should begin flashing.

 

 

6)

 

Use the 

  key and the 

  key to adjust the displayed thickness up or down, until it matches the thickness of the 

sample piece. 

7)

 

Press the 

  key. The display will flash 1OF2. Repeat steps 3 and 4 on the second calibration point.   

8)

 

Use the 

  key and the 

  key to adjust the displayed thickness up or down, until it matches the thickness of the 

sample piece.

 

*you

 

will

 

not

 

see

 

2OF2

 

on

 

display.

 

9)

 

Press the 

  key, so that The M/S (or IN/μS) symbols are flashing. The gauge will now display the sound velocity 

value it has calculated based on the thickness values that were entered in step 6.   

10)

 

Press  the 

  key  once  more  to  exit  the  calibration  mode.  The  gauge  is  now  ready  to  perform  measurements 

within this range. 

 
 
 

4.3.4

   

Storing

 

Sound

 

Velocities

 

in

 

Memory

 

The  UTG‐2900  is  capable  of  storing  multiple  sound  velocities  to  enable  the  user  to  quickly  check 
different known materials.   
Example:  If  you  are  testing  steel  at  .233  in/us,  you  can  quickly  change  to  one  of  your  stored  sound 
velocities when you need to test your aluminum, brass, plastic, etc. part.   

Power  unit  on.  Press  the  VEL  button  until  you  see 

in/us

  flashing.  Now  press  the 

  button to scroll 

through    the  set  sound  velocities.  Find  a  velocity  closest  to  your  material  and  adjust  it  to  match  your  material  by 
pressing the UP or DOWN arrow buttons. Place probe on your part and the gauge will automatically store this velocity 
for future use. 

 

4.4

 

Making

 

Measurements

 

When  the  tool  is displaying  thickness measurements, the display will hold the last value measured, until a new 

measurement is made. 

In order for the transducer to do its job, there must be no air gaps between the wear‐face and the surface of the 

material  being  measured.  This  is  accomplished  with  the  use  of  a  “coupling”  fluid,  commonly  called  “couplant”.  This 
fluid serves to “couple”, or transfer, the ultrasonic sound waves from the transducer, into the material, and back again. 
Before  attempting  to  make  a  measurement,  a  small  amount  of  couplant  should  be  applied  to  the  surface  of  the 
material being measured. Typically, a single droplet of couplant is sufficient. 

After  applying  couplant,  press  the  transducer  (wearface  down)  firmly  against  the  area  to  be  measured.  The 

coupling status indicator should appear, and a digit number should appear in the display. If the instrument has been 
properly “zeroed” and set to the correct sound velocity, the number in the display will indicate the actual thickness of 
the material directly beneath the transducer.   

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Summary of Contents for UTG-2900

Page 1: ...Model No UTG 2900 283 Veterans Blvd Carlstadt NJ 07072 201 933 6300 www phase2plus com www GlobalTestSupply com Find Quality Products Online at sales GlobalTestSupply com...

Page 2: ...9 4 2 Probe Zero 9 4 3 Sound Velocity Calibration 10 4 4 Making Measurements 12 4 5 Scan mode 13 4 6 Changing Resolution 13 4 7 Changing Units 13 4 8 Memory Management 14 4 9 Data Printing 15 4 10 Bee...

Page 3: ...ring Range Pulse Echo 0 025 23 0 in steel Echo Echo 0 118 2 35 Accuracy 0 5 thickness 001 Sound velocity range 3280 32805 ft s 1000 9999m s Upper Lower Limit Preset Alarm Yes Scanning Feature Yes 16 m...

Page 4: ...ickness of a part or structure by accurately measuring the time required for a short ultrasonic pulse generated by a transducer to travel through the thickness of the material reflect from the back or...

Page 5: ...Indicates the coupling status While the gauge is taking a measurement the coupling indicator will be displayed If it is not the gauge is having difficulty achieving a stable measurement and the thick...

Page 6: ...2 Save 3 Enter 4 Back Light 5 Probe Zero 6 Inch metric 7 Thru Coating on off 8 Scan on off 9 Calibration Velocity setting 10 Calibration block 0 157 4mm 1 5 6 7 3 2 8 9 4 10 www GlobalTestSupply com F...

Page 7: ...f the material through which the sound travels has any grain structure the sound waves will experience scattering Both of these effects reduce the strength of the waves and thus the gauge s ability to...

Page 8: ...ing measured and the other semicircle is responsible for conducting the echoed sound back into the transducer When the transducer is placed against the material being measured it is the area directly...

Page 9: ...Transducers should be inspected on a regular basis for signs of uneven wear of the wearface If the wearface is worn on one side more than another the sound beam penetrating the test material may no l...

Page 10: ...r factor and will compensate for this value in any subsequent measurements When performing a probe zero the instrument will always use the sound velocity value of the built in probe disc even if some...

Page 11: ...on mode and return to the measurement mode The gauge is now ready to perform measurements 4 3 2 Calibration to a known velocity Note This procedure requires that the operator knows the sound velocity...

Page 12: ...locities to enable the user to quickly check different known materials Example If you are testing steel at 233 in us you can quickly change to one of your stored sound velocities when you need to test...

Page 13: ...gauge excels at making single point measurements it is sometimes desirable to examine a larger region searching for the thinnest point The gauge includes a feature called Scan Mode which allows it to...

Page 14: ...the key to activate the data logging functions It will display the current file name and the total record count of the file 2 Use the key and the key to scroll to the file that will be cleared of all...

Page 15: ...background light at any moment as you need after power on Since the EL light will consume more power turn on it only when necessary 4 12 Battery Icon Two AA size alkaline batteries are used as the pow...

Page 16: ...f repairs must be supplied as well ANY ATTEMPT AT HOME REPAIR WILL AUTOMATICALLY VOID THE STATED WARRANTY NO EXCEPTIONS 6 Transport and Storage Be sure to clean the probe and cable after each use Grea...

Page 17: ...ommended that the probe be left in contact with the surface for as short a time as needed to acquire a stable measurement While the transducer is in contact with a hot surface it will begin to heat up...

Page 18: ...thus may be undesirable Other suitable couplants for measurements at normal temperatures may include water various oils and greases gels and silicone fluids Measurements at elevated temperatures will...

Page 19: ...85 2200 Magnesium 0 230 5800 Mercury 0 057 1400 Molybdenum 0 250 6300 Monel 0 210 5400 Neoprene 0 063 1600 Nickel 0 220 5600 Nylon 6 6 0 100 2600 Oil SAE 30 0 067 1700 Platinum 0 130 3300 Plexiglass 0...

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