Pfeiffer HIPACE 30 Operating Instructions Manual Download Page 1

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OPERATING INSTRUCTIONS

Translation of the Original

HIPACE 30

Turbopump

Summary of Contents for HIPACE 30

Page 1: ...OPERATING INSTRUCTIONS EN Translation of the Original HIPACE 30 Turbopump ...

Page 2: ...ffer vacuum de Further operating instructions from Pfeiffer Vacuum can be found in the Download Center on our website Disclaimer of liability These operating instructions describe all models and variants of your product Note that your product may not be equipped with all features described in this document Pfeiffer Vacuum constantly adapts its products to the latest state of the art without prior ...

Page 3: ... 1 2 Rotor bearing 17 3 1 3 Drive 17 3 2 Scope of delivery 17 3 3 Identifying the product 18 3 3 1 Product types 18 3 3 2 Product features 18 4 Transportation and Storage 19 4 1 Transport 19 4 2 Storage 19 5 Installation 20 5 1 Preparatory work 20 5 2 Connecting the high vacuum side 20 5 2 1 Requirements for the dimensioning of a counter flange 20 5 2 2 Consider earthquake protection 21 5 2 3 Usin...

Page 4: ... responsibilities 36 7 3 Replacing the operating fluid reservoir 37 7 3 1 Removing the operating fluid reservoir 37 7 3 2 Install operating fluid reservoir 38 7 4 Replace the electronic drive unit 39 7 4 1 Removing electronic drive unit 40 7 4 2 Install the electronic drive unit 40 7 5 Confirming the rotation speed specification 41 8 Decommissioning 42 8 1 Shutting down for longer periods 42 8 2 R...

Page 5: ...tory setting of the electronic drive unit for turbopumps when delivered 31 Tbl 8 Behavior and meaning of the LEDs on the electronic drive unit 34 Tbl 9 Factory settings for delayed venting in turbopumps 35 Tbl 10 Characteristic nominal rotation speeds of the turbopumps 41 Tbl 11 Troubleshooting turbopumps 45 Tbl 12 Overview of the spare parts available for the HiPace 30 48 Tbl 13 HiPace 30 accesso...

Page 6: ... screw and through hole 27 Fig 10 Example of fore vacuum connection on HiPace 30 27 Fig 11 Example of accessory connection via adapter TCS 12 28 Fig 12 Example Connecting the grounding cable 29 Fig 13 Connecting the electronic drive unit to a power supply pack 30 Fig 14 Removing the operating fluid reservoir 38 Fig 15 Insert capillary rods and install operating fluid reservoir 39 Fig 16 Removal of...

Page 7: ...nit TC 110 RS PT 0351 BN Declaration of conformity Part of this document You can find these documents in the Pfeiffer Vacuum Download Center 1 1 2 Product variants HiPace 30 DN 63 ISO K TC 110 HiPace 30 DN 63 CF F TC 110 HiPace 30 DN 40 ISO KF TC 110 1 2 Target group These operating instructions are aimed at all persons performing the following activities on the product Transportation Setup Instal...

Page 8: ...of the vacuum pump Rating plate of the electronic drive unit The electronic drive unit rating plate is located on the top Operating instructions note This sticker indicates that this operating instructions must be read before performing any tasks Protection class This sticker describes protection class 1 for the product Its placement indicates the position for the ground connection warranty seal C...

Page 9: ...ic drive unit control parameters Printed in bold as three digit number in square brackets Frequently displayed in conjunction with a short description Example P 312 software version S1 S1 switch on power supply pack T Temperature in C TC Turbopump electronic drive unit turbo controller TPS Voltage supply turbo power supply VV Fore vacuum flange fore vacuum connection WAF Width across flats X3 15 p...

Page 10: ...Danger of property damage Notice is used to address practices not related to physical injury Instructions on avoiding property damage Notes tips or examples indicate important information on the product or on this document 2 2 Safety instructions All safety instructions in this document are based on the results of the risk assessment carried out in accordance with Machinery Directive 2006 42 EC An...

Page 11: ...um chamber WARNING Risk of injury caused by the turbopump breaking away with the vibration compensator in the event of a malfunction Sudden jamming of the rotor generates high destructive torques in accordance with ISO 27892 When using a vibration compensator this will probably lead to the turbopump being sheared off in use The energy that this would release could throw the entire turbopump or sha...

Page 12: ...he vacuum pump or in its vicinity Wear protective equipment e g gloves WARNING Risk of serious injury in the event of vacuum pump destruction due to over pressure Gas entry with very high over pressure results in destruction of the vacuum pump There is a risk of serious injury due to ejected objects Never exceed the permissible 1500 hPa absolute inlet pressure on the suction side or the vent ing a...

Page 13: ...a sheet Dispose of the operating fluid reservoir according to applicable regulations Risks in the event of malfunctions WARNING Danger to life from the turbopump breaking away in the event of a fault Sudden jamming of the rotor generates high destructive torques in accordance with ISO 27892 If the turbopump is not properly secured it can shear off The energy that this would release could throw the...

Page 14: ...rmity of the overall system in the context of the relevant European Direc tives before commissioning that system General safety precautions when handling the product Observe all applicable safety and accident prevention regulations Check that all safety measures are observed at regular intervals Do not expose body parts to the vacuum Always ensure a secure connection to the earthed conductor PE Ne...

Page 15: ...intentional is regarded as misuse in particular Establishing the voltage supply without correct installation Installation with non specified fastening material Pumping explosive media Pumping of corrosive media Pumping of condensing vapors Pumping of fluids Pumping of dust Operation with impermissible high gas throughput Operation with impermissible high fore vacuum pressure Operation with excessi...

Page 16: ...s documentation In addition these individuals must be familiar with applicable safety regulations and laws as well as the other standards guidelines and laws referred to in this documentation The above individuals must have an explicitly granted operational authorization to commission program configure mark and earth devices systems and circuits in accordance with safety technology standards Train...

Page 17: ...nction connection X3 7 Turbo rotor 15 LED operating mode display 8 High vacuum connection DN 63 CF F 3 1 1 Cooling Convection cooling Air cooling optional The electronic drive unit automatically regulates the drive power downward at excess temperatures 3 1 2 Rotor bearing Hybrid bearing turbopump High vacuum side wear free permanent magnetic bearing Fore vacuum side ball bearing with ceramic balls...

Page 18: ... on the pumping speed of the vacuum pump and if required an additional feature description Family Size model Property attribute feature HiPace 10 to 2800 none Standard version mini Compact version U Overhead version C Corrosive gas version P Process M Active magnetic bearing T Temperature management Plus Low vibration low magnetic field E High efficiency H High compression I Ion implantation Tbl 3...

Page 19: ...e weight specified on the rating plate Where possible always transport or ship the turbopump in its original packaging Always carry the turbopump with both hands Remove the protective cover only immediately prior to installation 4 2 Storage We recommend Pfeiffer Vacuum recommends storing the products in their original transport packaging Storing the turbopump 1 Seal all flange openings with the or...

Page 20: ...uring installation Do not start the turbopump with open vacuum connections Always carry out the mechanical installation before electrical connection Prevent access to the high vacuum connection of the turbopump from the operator side e g open vacuum chamber General notes for the installation of vacuum components Choose an installation location that permits access to the product and to supply lines...

Page 21: ...depth of the fixing screws 170 N mm2 at 2 5 x d 270 N mm2 at 1 5 x d Maximum permissible surrounding magnetic field 3 0 mT Maximum permissible irradiated thermal output 1 2 W Tbl 5 Requirements for the dimensioning of customer specific high vacuum connection Important information for correct installation Only use the approved mounting kits of Pfeiffer Vacuum for the high vacuum connection of the t...

Page 22: ... rotor in the high vacuum flange 5 2 4 Using the vibration compensator Pfeiffer Vacuum vibration compensators are suitable for use on vibration sensitive systems WARNING Risk of injury caused by the turbopump breaking away with the vibration compensator in the event of a malfunction Sudden jamming of the rotor generates high destructive torques in accordance with ISO 27892 When using a vibration c...

Page 23: ... any forces from the piping system to act on the turbopump 4 Do not load the high vacuum flange of the turbopump on one side 5 2 6 Installation of ISO KF flange ISO flange connections For the connection of flanges in ISO KF or ISO K design twisting may occur in the event of sudden blockage of the rotor despite correct installation Leak tightness of the flange connection however is not jeopardized ...

Page 24: ...cket screws cross wise in 3 steps Tightening torque 5 15 25 2 Nm 5 2 8 Installation of ISO K flange onto ISO F The connection types for the installation of ISO K with ISO F flange are Claw and tapped hole Hexagon head set screw and tapped hole Stud screw and tapped hole Stud screw and through bore ISO flange connections For the connection of flanges in ISO KF or ISO K design twisting may occur in ...

Page 25: ...erve the minimum tensile strength of the flange material and the screw in depth 3 Place the collar flange over the high vacuum flange on the turbopump 4 Insert the snap ring into the side groove on the high vacuum flange of the turbopump 5 Fasten the turbopump onto the counter flange in accordance with the diagram using the collar flange snap ring and centering ring 6 Utilize all prescribed compon...

Page 26: ...gh vacuum flange 3 Place the seal exactly in the hollow 4 Connect the flange with the components of the mounting kit according to the figure 5 Tighten the screw couplings all the way around Tightening torque 22 2 Nm 6 Then check the torque since flowing of the sealing material may make it necessary to re tighten the screws Fig 8 Flange connection CF F stud screw and tapped hole Connection of the s...

Page 27: ...a fault causes fittings to accelerate There is the risk of damaging on site connections e g fore vacuum line and resulting leaks This results in leakage of process media In processes involving toxic media there is a risk of injury and danger to life due to poisoning Keep masses connected to the turbopump as low as possible Use flexible lines to connect to the turbopump where necessary Suitable bac...

Page 28: ...tronic drive unit is only possible using the corresponding connection cable and or adapter on the X3 multi functional connection Configure the required accessory output via RS 485 using Pfeiffer Vacuum display and control units or PC X3 B1 ACC A1 DO2 DO1 1 3 2 4 5 6 7 Fig 11 Example of accessory connection via adapter TCS 12 1 Multifunction connection X3 5 Digital output DO2 2 Adapter TCS 6 Digita...

Page 29: ...ng a suitable grounding cable to discharge applicative interfer ences M4 Fig 12 Example Connecting the grounding cable Procedure 1 Use the turbopump ground terminal M4 female thread 2 Route the connection in accordance with locally applicable provisions 5 5 2 Establishing the electric connection DANGER Danger to life from electric shock Power supply packs that are not specified or are not approved...

Page 30: ...ay and control unit via RS 485 Connection cable with RS 485 interface and accessory connections from TC 110 TC 120 to power supply unit Power supply via power supply unit Connection of accessory devices with M8 plug Connection to display and control unit via RS 485 Connection bridges from TC 110 TC 120 to power supply unit Power supply via power supply unit Automatic startup via bridges on pins 2 ...

Page 31: ...e is set correctly by P 027 in the electronic drive unit Consult Pfeiffer Vacuum before you use gases with higher molecular masses 80 Important settings and function related variables are factory programmed into the vacuum pump elec tronic drive unit as parameters Each parameter has a three digit number and a description Parameter driven operation and control is supported via Pfeiffer Vacuum displ...

Page 32: ...ve unit with E74 version 6 2 3 Operation via multi function connection X3 Remote control is available via the 15 Pole D Sub connection with the X3 designation on the electron ic drive unit The accessible individual functions are mapped to PLC levels Instructions for remote control operation See the electronic drive unit operating instructions 6 2 4 Operation via Pfeiffer Vacuum display and control...

Page 33: ...ipment e g gloves WARNING Risk of serious injury in the event of vacuum pump destruction due to over pressure Gas entry with very high over pressure results in destruction of the vacuum pump There is a risk of serious injury due to ejected objects Never exceed the permissible 1500 hPa absolute inlet pressure on the suction side or the vent ing and sealing gas connection Make sure that high process...

Page 34: ...flowing back into the vacuum system from the fore vacuum area 6 5 1 Switching off Notes for switching off the turbopump 1 Shut down the turbopump via the control unit or remote control 2 Close the fore vacuum line 3 Switch off the backing pump if necessary 4 Vent the turbopump options see below 5 Close the supply lines e g for cooling water or sealing gas 6 5 2 Venting CAUTION Risk of injuries due...

Page 35: ...n down period to initiate a proper venting process When power is re stored the venting process is interrupted Switch off the turbopump The venting process starts automatically Venting speed P 720 Venting duration P 721 Venting duration in the event of a power failure 50 of rated speed 3600 s 3600 s Tbl 9 Factory settings for delayed venting in turbopumps General information for fast venting We rec...

Page 36: ... of cuts on moving sharp edged parts when reaching into the open high vacuum connec tion Incorrect handling of the turbopump before maintenance work results in hazardous situations with risk of injury There is a risk of cuts from accessing sharp edged rotating parts when removing the turbopump Wait until the turbopump comes to a standstill rotation speed f 0 Switch the turbopump off properly Secur...

Page 37: ...nsuitable tools for removal or insertion of sealing rings damages the sealing surfaces causing vacuum pump leakage Never use sharp metallic tools e g tweezers Only remove sealing rings with an O ring picker You can find the safety data sheet in the Download Center Prerequisites The turbopump is off The turbopump has cooled down The vacuum system is vented to atmospheric pressure The electrical sup...

Page 38: ...p on the closed high vacuum flange 4 Unscrew the rubber metal bumper from the turbopump bottom 5 Unscrew the Torx screws from the housing cover 6 Remove the housing cover from the pump base 7 Be careful with the O ring use an O ring picker to remove if needed 8 Remove the operating fluid reservoir from the pump base by hand 9 Pull the old capillary rods out of the pump base using tweezers 7 3 2 In...

Page 39: ...connection of compo nents Even after the mains power is switched off the turbopump continues to deliver electrical energy dur ing its run down period If the turbopump and electronic drive unit are disconnected prematurely there is the risk of body contact and consequently the destruction of electronic components Never disconnect the turbopump and electronic drive unit from each other if power is s...

Page 40: ...nt part Prerequisites Turbopump is off see chapter Switching off page 34 The vacuum system is vented to atmospheric pressure see chapter Venting page 34 The electrical supply is disconnected All cables are disconnected from the electronic drive unit All openings are sealed with the original protective covers 7 4 1 Removing electronic drive unit Required tools Torx screwdriver TX 10 3 4 5 1 2 Fig 1...

Page 41: ...asure for preventing excess rotation speed HiPace Nominal rotation speed 10 30 60 80 1500 Hz 300 1000 Hz 450 1100 Hz 400 700 800 820 Hz Tbl 10 Characteristic nominal rotation speeds of the turbopumps Required aids A connected Pfeiffer Vacuum display and control unit Knowledge of the configuration and setting of electronic drive unit operating parameters Adjusting the nominal rotation speed confirm...

Page 42: ...within the specified temperature range 9 In rooms with humid or aggressive atmospheres Hermetically seal the turbopump together with a drying agent in a plastic bag 8 2 Recommissioning NOTICE Risk of damage to the turbopump as a result of operating fluid aging after recommissioning The shelf life of the operating fluid of the turbopump is limited Aging of the operating fluid may lead to the failur...

Page 43: ...a risk to health from contact with these poisonous substances Illegal disposal of toxic sub stances causes environmental damage Take suitable safety precautions and prevent health hazards or environmental pollution by toxic process media Decontaminate affected parts before carrying out maintenance work Wear protective equipment Procedure Dispose safely of all substances according to local regulati...

Page 44: ...event of a malfunction Sudden jamming of the rotor generates high destructive torques in accordance with ISO 27892 When using a vibration compensator this will probably lead to the turbopump being sheared off in use The energy that this would release could throw the entire turbopump or shattered pieces from its interior through the surrounding space Potentially dangerous gases can escape There is ...

Page 45: ...play and control unit Thermal load due to lack of ventilation water flow too low fore vacuum pressure too high ambient temperature too high Reduce the thermal load Ensure adequate air supply Adjust the cooling water flow Reduce the fore vacuum pressure Adapt the ambient conditions Turbopump not achieving the ul timate pressure Turbopump is polluted Heat the turbopump if required Have it cleaned Co...

Page 46: ... and addresses can be found on our website in the Pfeiff er Vacuum Service section Advice on the optimum solution is available from your Pfeiffer Vacuum contact partner For quick and smooth handling of the service process we recommend the following steps 1 Download the current form templates Declaration of Service Request Service Request Declaration of Contamination a Dismantle all accessories and...

Page 47: ...containers e Observe the applicable transport conditions ERKLÄRUNG KONTAMINIERUNG 6 Affix the declaration of contamination to the outside of the packag ing 7 Then send your product to your local Service Center 8 You will receive a confirmation message a quotation from Pfeiff er Vacuum For all service orders our General Terms and Conditions of Sales and Supply and General Terms and Conditions of Re...

Page 48: ...Pieces 1 Electronic drive unit TC 110 refer to the rating plate depending on the con nection panel 1 2 Operating fluid reservoir PM 183 900 T incl capillary rods and O ring 1 3 Rubber metal bumper P 0101 527 1 Tbl 12 Overview of the spare parts available for the HiPace 30 Spare parts HiPace 30 48 56 ...

Page 49: ...ithout control Air cooling For processes with low gas throughputs and good fore vacuum pressure air cooling can be used inde pendently of a water supply Automatic control through the integrated electronic drive unit of the turbo pump Heating Heating jackets enable the ultimate pressure to be reached more quickly during process cleaning Auto matic control through the integrated electronic drive uni...

Page 50: ...ack 19 PM C01 821 Y Connector M12 to RS 485 P 4723 010 USB converter to RS 485 interface PM 061 207 T Interface cable M12 m straight M12 m straight 3 m PM 061 283 T TIC 010 Adapter for two sensors PT R70 000 TCS 11 adapter for TC 110 120 with RS 485 interface PM 061 636 U TCS 12 adapter for TC 110 120 with interface RS 485 4 accessory ports and cou pling set PM 061 638 U TCS 13 adapter for TC 110 ...

Page 51: ...measurement duration Sound pressure level at distance to vacuum pump 1 m mbar bar Pa hPa kPa Torr mm Hg mbar 1 1 10 3 100 1 0 1 0 75 bar 1000 1 1 105 1000 100 750 Pa 0 01 1 10 5 1 0 01 1 10 3 7 5 10 3 hPa 1 1 10 3 100 1 0 1 0 75 kPa 10 0 01 1000 10 1 7 5 Torr mm Hg 1 33 1 33 10 3 133 32 1 33 0 133 1 1 Pa 1 N m2 Tbl 14 Conversion table Pressure units mbar l s Pa m3 s sccm Torr l s atm cm3 s mbar l ...

Page 52: ...W min 1 48 81000 W min 1 48 81000 W min 1 Power characteristic line in gas mode 1 vertex A 60 90000 W min 1 60 90000 W min 1 60 90000 W min 1 Power characteristic line in gas mode 1 vertex B 69 81000 W min 1 69 81000 W min 1 69 81000 W min 1 Power characteristic line in gas mode 2 vertex E 80 90000 W min 1 80 90000 W min 1 80 90000 W min 1 Power characteristic line in gas mode 2 vertex F 80 81000 ...

Page 53: ...30 24 V 13 3 Dimensions Dimensions in mm VV DN 16 ISO KF G1 4 HV DN 63 ISO K 30 32 32 32 32 Ø 86 Ø 97 55 M4 10 deep 4x 64 5 98 5 110 100 37 5 94 5 98 5 63 9 Fig 19 Dimensions HiPace 30 DN 63 ISO K VV DN 16 ISO KF G1 4 30 32 32 32 32 Ø 86 Ø 97 55 M4 10 deep 4x 100 37 5 63 9 108 5 74 5 108 5 120 94 5 HV DN 63 CF F Fig 20 Dimensions HiPace 30 DN 63 CF F VV DN 16 ISO KF G1 4 HV DN 40 ISO KF 30 32 32 3...

Page 54: ...e authorized representative for the compilation of technical documents is Mr Hel mut Bernhardt Pfeiffer Vacuum GmbH Berliner Straße 43 35614 Asslar Germany Turbopump HiPace 30 Harmonized standards and applied national standards and specifications DIN EN ISO 12100 2011 ISO 21360 1 2016 DIN EN 1012 2 2011 ISO 21360 4 2018 DIN EN 61000 3 2 2015 DIN EN IEC 63000 2019 DIN EN 61000 3 3 2014 DIN EN 61010...

Page 55: ...55 56 ...

Page 56: ... PT0510 ed D Date 1907 P N PT0510BEN ...

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