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5

2.1. Main Features

The Pump OnTool

TM

Booster is driven and controlled by the

Electronic Drive Unit TCP 2000 (not depicted in the
illustration). The power pack is integrated in the Electronic
Drive Unit TCP 2000.

Operating Method

The OnTool

TM

Booster is a multistage side channel blower

combined with drag stages.
For pump operation there are two kinds of operating media
required:
– Water cooling for the drive components and the suction

chambers inside the pump, 

– Lubricant to oil the ball bearings on both ends of the rotor.

2. Understanding The Pump 

Proper Use

– The pump may only be used for the purpose of generating

vacuum - primarily for pumping out chambers.

– The pump may only be operated with the Electronic Drive

and Control Unit TCP 2000.

– The pump may only be used with both lubricant reservoirs

filled.

– The pump may only be operated with water cooling.
– Only use the pump for clean processes and where the inci-

dence of particles is not involved.

– Only use gas ballast when pumping condensating vapours.
– Do not pump explosive gases (special operation conditions

should be checked with Pfeiffer Vacuum).

– Installation, start-up, operating and maintenance

instructions must be observed.

– Accessories other than those named in this manual may

not be used without the agreement of Pfeiffer Vacuum.

– Max. permissible intake pressure for continous operation:

1000 mbar --> for N2 and air.

– Max. permissible vacuum chamber volume for loadlock

applications:

<

1 m

3

Improper Use

The following are regarded as improper:
– The pumping of liquids.
– The pumping of corrosive and explosive gases.
– The pumping of other gases than air or nitrogen without

the express agreement of Pfeiffer Vacuum.

– Do not operate the pump in locations where there is an

explosion hazard.

– The pump may not be used for the purpose of generating

pressure.

– Operation in the sphere of magnetic fields (only after

consulting the manufacturer).

– Installation in systems where the pump is subjected to

impact-like stress and vibrations or the effect of
periodically occuring forces.

– Uses not covered above, and, in particular:

– Connection to pumps and units which is not permitted

according to their operating instructions.

– Operating the pump in environments which require a

protection class superior to IP 51.

– The use of other power pack units or accessories which

are not named in this manual or which have not been
agreed by the manufacturer.

Improper use will cause any rights regarding liability and
guarantees to be forfeited.

1

9

32 31

2

53

81/82

OnTool

TM

Booster

1

Vacuum flange (various position available)

2

Exhaust flange

9

Sight glass

31 Lubricant filler screw
32 Lubricant drain screw
53  Flange socket for the connecting cable for the pump drive 

electronics TCP 2000

80 Cooling water connection, Input
81 Cooling water connection, Outlet

Summary of Contents for OnTool Booster 150

Page 1: ...Translation of the original instructions Operating Instructions EN PU 0058 BEN 1 OnTool BoosterTM 150 Side Channel Pump with TCP 2000...

Page 2: ...c Drive Unit TCP 2000 11 3 9 Using Sealing Gas 12 3 10 Pumping Of Vapors 13 3 11 Pumping Of Light Or Heavy Gases 13 4 Operations 14 4 1 Before Switching On The Pump 14 4 2 Switching The Pump ON 14 4 2...

Page 3: ...between the pump and the TCP 2000 during operations When the vacuum flange is open disconnect the voltage supply to the TCP 2000 When working on the pump the vacuum flange should only be opened once t...

Page 4: ...TE Danger of burns from touching hot parts WARNING Danger of an electric shock WARNING Danger of injury from rotating parts WARNING Danger of personal injury WARNING 1 2 Pictogram Definitions Danger o...

Page 5: ...ax permissible intake pressure for continous operation 1000 mbar for N2 and air Max permissible vacuum chamber volume for loadlock applications 1 m 3 Improper Use The following are regarded as imprope...

Page 6: ...zzles for the cooling water monitor and the cooling water connection input output including sealing rings Reducing nipple for the cooling water monitor Cooling water monitor Blank flange DN 50 ISO KF...

Page 7: ...suitable transport straps or screw an eye bolt into the transport bores T and lift the pump with lifting bar Ensure even distribution of weight when lifting Danger of tilting WARNING WARNING 3 3 Sett...

Page 8: ...ot fill when the pump is running and not in evacuated condition Unscrew both lubricant filler screws 31 taking care with the sealing Slowly fill in 24 ml of the accompanying lubricant into each lubric...

Page 9: ...nclean components prolong the pumping time Fit a vacuum safety valve Accessory in the vacuum line This prevents the vacuum chamber being ventilated via the backing pump PLEASENOTE Cover and bolt down...

Page 10: ...deposits collecting in the pump the cooling water must be filtered Minimum cooling water requirements Mechanically clean optically clear no turbidity no sediment chemically neutral Oxygen content max...

Page 11: ...s a danger of an electric shock from touching the contacts For further details please refer to Operating Instructions PU 0056 BN for the Electronic Drive Unit TCP 2000 WARNING CAUTION U V W 95080402 0...

Page 12: ...ugh between the suction chamber and the bearing chamber on the exhaust side This effects the following protection of the lubricant against contamination protection of the bearing when pumping vapors a...

Page 13: ...the case of lighter gases the gas ballast operates as a carrier gas which promotes pumping of the process medium If gases other than air or nitrogen are used for the gas ballast please discuss such pl...

Page 14: ...change of lubricant the contacts for monitoring the lubricating pump can open as a result of degassification In such cases as for other malfunctions the electronic drive unit switches off the pump PLE...

Page 15: ...rocess has been completed allow the pump to continue running for about 30 minu tes with open gas ballast valve for operating fluid regeneration purposes CAUTION 4 4 Switching The Pump OFF Details rega...

Page 16: ...ve unit defect Check ventilator function Cooling water monitor defective or not connected Check cooling water monitor The pump does not attain the final Dirty pump In serious cases inform Pfeiffer Vac...

Page 17: ...ess related toxic gases and vapours can escape from the lubricant which may become comtani mated with harmful substances radioactive chemical etc Please request safety instruction data sheets for lubr...

Page 18: ...position Do not fill when the pump is running and not in evacuated condition Unscrew both lubricant filler screws 31 taking care with the sealing Slowly fill in 24 ml of the accompanying lubricant int...

Page 19: ...vely or radioactively cannot be accepted as a matter of principle Fill out the service request and the declaration on contamination Download the forms Service Request and Declaration on Contamination...

Page 20: ...ant F3 Amount of lubricant for the lubricant reservoirs ml each 24 Cooling water consumption with water at 15 C l min 2 Cooling water temperature C 15 30 Permissible ambient temperature C 12 40 Weight...

Page 21: ...Elbow union with orifice G 1 8 PR 003 578 U orifice 0 2 mm Electronic drive and control unit TCP 2000 PR C01 000 Control panel 1 phase Electronic drive and control unit TCP 2000 PR C01 001 Control pan...

Page 22: ...22...

Page 23: ...nsible for compiling the technical documentation is Mr Sebastian Oberbeck Pfeiffer Vacuum GmbH Berliner Stra e 43 35614 A lar OnTool BoosterTM 150 Guidelines harmonised standards and national standard...

Page 24: ...e the only supplier of vacuum technology that provides a complete product portfolio Benefit from our know how and our portfolio of training opportunities We can support you with your plant layout and...

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