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14

4.1. Before Switching On The Pump

Lubricant must be refilled in the exhaust side
bearing chamber already after 1000 operating
hours depending on the use of the pump. The
filling level is monitored and leads to switching
off the pump when falling below the minimum
mark.

Check the lubricant level before starting the pump.

Before switching on the pump check that all lines have
been correctly connected.

Shut-off valves in the exhaust line should be

activated so that they open either before or
simultaneously with the start of the pumps.

Pump rotors rotate at high speed. When the

high vacuum flange is open there is a 
danger of injury and of damage to the pump
caused by objects falling into the pump. 
Therefore never operate the pump with open
high vacuum flange!

Open the cooling water supply and adjust the flow until at
least one green LED at the cooling water monitor lights up.

4.2. Switching The Pump ON

Details regarding the switching on of the pump and after a
malfunction has occurred are contained in Operating Instruc-
tions PU 0056 BN for the Electronic Drive Unit TCP2000.

Switch on pump via the connecting terminal X4.14

Bring pump to operating temperature before process start
(approx. 10 min) to prevent condensation.

When switching on for the first time or after a

change of lubricant, the contacts for monitoring
the lubricating pump can open as a result of
degassification. In such cases, as for other
malfunctions, the electronic drive unit switches
off the pump.

PLEASE NOTE

WARNING

CAUTION

HINWEIS

4. Operations 

4.2.1 Motor Temperature Monitoring

An automatic temperature control controls the following
units:

Motor temperature

For motor temperature monitoring there are two limiting
values:

W

Waarrnniinngg::
A motor temperature > 75°C results in a lowering the motor
in order to avoid an overheating of the motor.

EErrrroorr::
A motor temperature > 85°C --> results in switching off the
pump and an error message (E.EF) is displayed at the
display and control unit at the TCP.

4.3. Gas Type Dependent Operations

Where high level gas loads and rotation speeds are involved,
the resulting friction subjects the rotor to the effect of great
heat. To avoid over-heating, a power rotation speed charac-
teristic line is implemented in the TCP 2000; this ensures that
where maximum gas loads are involved, the pump will ope-
rate at any rotation speed without the danger of damage
arising. The maximum power is dependent on the type of gas
and consider only nitrogen, respectively air and lighter gases.

Max. permissible gas loads:

Molecular mass < 40 (e.g. Argon) 

1000 sccm 

Molecular mass > 40 in exceptional cases with gas ballast.

Pumping gases with molecular mass 

40 can

cause damage to the pump. Before pumping
such gas types please contact the
manufacturer.

WARNING

Summary of Contents for OnTool Booster 150

Page 1: ...Translation of the original instructions Operating Instructions EN PU 0058 BEN 1 OnTool BoosterTM 150 Side Channel Pump with TCP 2000...

Page 2: ...c Drive Unit TCP 2000 11 3 9 Using Sealing Gas 12 3 10 Pumping Of Vapors 13 3 11 Pumping Of Light Or Heavy Gases 13 4 Operations 14 4 1 Before Switching On The Pump 14 4 2 Switching The Pump ON 14 4 2...

Page 3: ...between the pump and the TCP 2000 during operations When the vacuum flange is open disconnect the voltage supply to the TCP 2000 When working on the pump the vacuum flange should only be opened once t...

Page 4: ...TE Danger of burns from touching hot parts WARNING Danger of an electric shock WARNING Danger of injury from rotating parts WARNING Danger of personal injury WARNING 1 2 Pictogram Definitions Danger o...

Page 5: ...ax permissible intake pressure for continous operation 1000 mbar for N2 and air Max permissible vacuum chamber volume for loadlock applications 1 m 3 Improper Use The following are regarded as imprope...

Page 6: ...zzles for the cooling water monitor and the cooling water connection input output including sealing rings Reducing nipple for the cooling water monitor Cooling water monitor Blank flange DN 50 ISO KF...

Page 7: ...suitable transport straps or screw an eye bolt into the transport bores T and lift the pump with lifting bar Ensure even distribution of weight when lifting Danger of tilting WARNING WARNING 3 3 Sett...

Page 8: ...ot fill when the pump is running and not in evacuated condition Unscrew both lubricant filler screws 31 taking care with the sealing Slowly fill in 24 ml of the accompanying lubricant into each lubric...

Page 9: ...nclean components prolong the pumping time Fit a vacuum safety valve Accessory in the vacuum line This prevents the vacuum chamber being ventilated via the backing pump PLEASENOTE Cover and bolt down...

Page 10: ...deposits collecting in the pump the cooling water must be filtered Minimum cooling water requirements Mechanically clean optically clear no turbidity no sediment chemically neutral Oxygen content max...

Page 11: ...s a danger of an electric shock from touching the contacts For further details please refer to Operating Instructions PU 0056 BN for the Electronic Drive Unit TCP 2000 WARNING CAUTION U V W 95080402 0...

Page 12: ...ugh between the suction chamber and the bearing chamber on the exhaust side This effects the following protection of the lubricant against contamination protection of the bearing when pumping vapors a...

Page 13: ...the case of lighter gases the gas ballast operates as a carrier gas which promotes pumping of the process medium If gases other than air or nitrogen are used for the gas ballast please discuss such pl...

Page 14: ...change of lubricant the contacts for monitoring the lubricating pump can open as a result of degassification In such cases as for other malfunctions the electronic drive unit switches off the pump PLE...

Page 15: ...rocess has been completed allow the pump to continue running for about 30 minu tes with open gas ballast valve for operating fluid regeneration purposes CAUTION 4 4 Switching The Pump OFF Details rega...

Page 16: ...ve unit defect Check ventilator function Cooling water monitor defective or not connected Check cooling water monitor The pump does not attain the final Dirty pump In serious cases inform Pfeiffer Vac...

Page 17: ...ess related toxic gases and vapours can escape from the lubricant which may become comtani mated with harmful substances radioactive chemical etc Please request safety instruction data sheets for lubr...

Page 18: ...position Do not fill when the pump is running and not in evacuated condition Unscrew both lubricant filler screws 31 taking care with the sealing Slowly fill in 24 ml of the accompanying lubricant int...

Page 19: ...vely or radioactively cannot be accepted as a matter of principle Fill out the service request and the declaration on contamination Download the forms Service Request and Declaration on Contamination...

Page 20: ...ant F3 Amount of lubricant for the lubricant reservoirs ml each 24 Cooling water consumption with water at 15 C l min 2 Cooling water temperature C 15 30 Permissible ambient temperature C 12 40 Weight...

Page 21: ...Elbow union with orifice G 1 8 PR 003 578 U orifice 0 2 mm Electronic drive and control unit TCP 2000 PR C01 000 Control panel 1 phase Electronic drive and control unit TCP 2000 PR C01 001 Control pan...

Page 22: ...22...

Page 23: ...nsible for compiling the technical documentation is Mr Sebastian Oberbeck Pfeiffer Vacuum GmbH Berliner Stra e 43 35614 A lar OnTool BoosterTM 150 Guidelines harmonised standards and national standard...

Page 24: ...e the only supplier of vacuum technology that provides a complete product portfolio Benefit from our know how and our portfolio of training opportunities We can support you with your plant layout and...

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