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3

Read and follow all instructions in this manual.

Inform yourself regarding:

– Hazards which can be caused by the pump;
– Hazards which can be caused by your system;
– Hazards which can be caused by the media being pumped.

Avoid exposing any part of the body to vacuum.

Observe the safety and accident prevention regulations.

Regularly check that all accident prevention measures are
being complied with.

Operate the pump with only in conjunction with the 
TCP 2000.

Do not operate the pump with open vacuum flange.

Do not carry out any unauthorised conversions or alterati-
ons to the pump and the TCP 2000.

Operate the pump only when the lubricant reservoirs are
filled

Operate the pump only with water cooling

When returning the pump observe the shipping
instructions.

The pump must be anchored in accordance with the instal-
lation instructions.

Operate the pump only with fastening brackets mounted.

Do not disconnect any plug between the pump and the
TCP 2000 during operations.

When the vacuum flange is open disconnect the voltage
supply to the TCP 2000.

When working on the pump, the vacuum flange should
only be opened once the rotor is at rest.

During operations temperatures of up to 65 °C can arise of
the pump. Take care to avoid burns !

The unit has been accredited protection class IP 51. When
the unit is operated in environments which require other
protection classes, the necessary measures must be
taken. 

The mains connection must be subject to a safe
connection to the PE (protection class 1).

1. Safety Instructions 

1.1. For Your Orientation

Instructions in the text

➡ 

Operating instructions: Here, you have to do something.

Symbols Used

The following symbols are used throughout in the illustrations:

Vacuum flange
Exhaust flange
Cooling water connection
Mains connection
Gas ballast connection
Sealing gas connection

Abbreviations Used

TCP 2000

=  Electronic Drive and Control Unit

fend

= Final pump rotation speed

Position Numbers

Identical pump and accessory parts have the same position
numbers in all illustrations.

SG

Modifications reserved.

Summary of Contents for OnTool Booster 150

Page 1: ...Translation of the original instructions Operating Instructions EN PU 0058 BEN 1 OnTool BoosterTM 150 Side Channel Pump with TCP 2000...

Page 2: ...c Drive Unit TCP 2000 11 3 9 Using Sealing Gas 12 3 10 Pumping Of Vapors 13 3 11 Pumping Of Light Or Heavy Gases 13 4 Operations 14 4 1 Before Switching On The Pump 14 4 2 Switching The Pump ON 14 4 2...

Page 3: ...between the pump and the TCP 2000 during operations When the vacuum flange is open disconnect the voltage supply to the TCP 2000 When working on the pump the vacuum flange should only be opened once t...

Page 4: ...TE Danger of burns from touching hot parts WARNING Danger of an electric shock WARNING Danger of injury from rotating parts WARNING Danger of personal injury WARNING 1 2 Pictogram Definitions Danger o...

Page 5: ...ax permissible intake pressure for continous operation 1000 mbar for N2 and air Max permissible vacuum chamber volume for loadlock applications 1 m 3 Improper Use The following are regarded as imprope...

Page 6: ...zzles for the cooling water monitor and the cooling water connection input output including sealing rings Reducing nipple for the cooling water monitor Cooling water monitor Blank flange DN 50 ISO KF...

Page 7: ...suitable transport straps or screw an eye bolt into the transport bores T and lift the pump with lifting bar Ensure even distribution of weight when lifting Danger of tilting WARNING WARNING 3 3 Sett...

Page 8: ...ot fill when the pump is running and not in evacuated condition Unscrew both lubricant filler screws 31 taking care with the sealing Slowly fill in 24 ml of the accompanying lubricant into each lubric...

Page 9: ...nclean components prolong the pumping time Fit a vacuum safety valve Accessory in the vacuum line This prevents the vacuum chamber being ventilated via the backing pump PLEASENOTE Cover and bolt down...

Page 10: ...deposits collecting in the pump the cooling water must be filtered Minimum cooling water requirements Mechanically clean optically clear no turbidity no sediment chemically neutral Oxygen content max...

Page 11: ...s a danger of an electric shock from touching the contacts For further details please refer to Operating Instructions PU 0056 BN for the Electronic Drive Unit TCP 2000 WARNING CAUTION U V W 95080402 0...

Page 12: ...ugh between the suction chamber and the bearing chamber on the exhaust side This effects the following protection of the lubricant against contamination protection of the bearing when pumping vapors a...

Page 13: ...the case of lighter gases the gas ballast operates as a carrier gas which promotes pumping of the process medium If gases other than air or nitrogen are used for the gas ballast please discuss such pl...

Page 14: ...change of lubricant the contacts for monitoring the lubricating pump can open as a result of degassification In such cases as for other malfunctions the electronic drive unit switches off the pump PLE...

Page 15: ...rocess has been completed allow the pump to continue running for about 30 minu tes with open gas ballast valve for operating fluid regeneration purposes CAUTION 4 4 Switching The Pump OFF Details rega...

Page 16: ...ve unit defect Check ventilator function Cooling water monitor defective or not connected Check cooling water monitor The pump does not attain the final Dirty pump In serious cases inform Pfeiffer Vac...

Page 17: ...ess related toxic gases and vapours can escape from the lubricant which may become comtani mated with harmful substances radioactive chemical etc Please request safety instruction data sheets for lubr...

Page 18: ...position Do not fill when the pump is running and not in evacuated condition Unscrew both lubricant filler screws 31 taking care with the sealing Slowly fill in 24 ml of the accompanying lubricant int...

Page 19: ...vely or radioactively cannot be accepted as a matter of principle Fill out the service request and the declaration on contamination Download the forms Service Request and Declaration on Contamination...

Page 20: ...ant F3 Amount of lubricant for the lubricant reservoirs ml each 24 Cooling water consumption with water at 15 C l min 2 Cooling water temperature C 15 30 Permissible ambient temperature C 12 40 Weight...

Page 21: ...Elbow union with orifice G 1 8 PR 003 578 U orifice 0 2 mm Electronic drive and control unit TCP 2000 PR C01 000 Control panel 1 phase Electronic drive and control unit TCP 2000 PR C01 001 Control pan...

Page 22: ...22...

Page 23: ...nsible for compiling the technical documentation is Mr Sebastian Oberbeck Pfeiffer Vacuum GmbH Berliner Stra e 43 35614 A lar OnTool BoosterTM 150 Guidelines harmonised standards and national standard...

Page 24: ...e the only supplier of vacuum technology that provides a complete product portfolio Benefit from our know how and our portfolio of training opportunities We can support you with your plant layout and...

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