Pfeiffer Vacuum HILOBE 2704 Operating Instructions Manual Download

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Summary of Contents for HILOBE 2704

Page 1: ...OPERATING INSTRUCTIONS EN Translation of the Original HILOBE 2704 4504 6204 Roots pump...

Page 2: ...eiffer vacuum de Further operating instructions from Pfeiffer Vacuum can be found in the Download Center on our website Disclaimer of liability These operating instructions describe all models and var...

Page 3: ...ng orientations 20 3 2 Identifying the product 20 3 3 Product features 20 3 4 Scope of delivery 20 4 Transportation and Storage 21 4 1 Transporting the vacuum pump 21 4 2 Store the vacuum pump 22 5 In...

Page 4: ...e 44 9 1 Maintenance information 44 9 2 Checklist for inspection and maintenance 44 9 3 Cleaning the air filter 46 9 4 Changing the lubricant 46 9 4 1 Draining the lubricant 47 9 4 2 Filling with lubr...

Page 5: ...iguration with parameters P 019 and P 024 40 Tbl 14 Configuration with parameters P 060 and P 061 40 Tbl 15 Meaning of the LEDs 42 Tbl 16 Maintenance intervals 45 Tbl 17 Troubleshooting 52 Tbl 18 Erro...

Page 6: ...ction of flow 24 Fig 9 Mounting orientation Horizontal direction of flow 24 Fig 10 Filling with lubricant 25 Fig 11 Splinter shield mounting orientation 26 Fig 12 Connect the switch box 28 Fig 13 Conn...

Page 7: ...iffer Vacuum Download Center 1 1 2 Variants HiLobe 2704 HiLobe 4504 HiLobe 6204 HiLobe 2704 H HiLobe 4504 H HiLobe 6204 H 1 2 Target group These operating instructions are aimed at all persons perform...

Page 8: ...e The rating plate for the vacuum pump is located on the metal casing near the motor connection plug D 35641 Asslar Mod RC 7500 IP 54 Type 12 P N PP 200 075 S N 12345637 Input 3 380 480 V 10 50 60 Hz...

Page 9: ...rews Tbl 1 Stickers on the product 7 1 2 6 5 3 4 Fig 1 Position of stickers on product with vertical direction of flow 1 Warranty seal 5 Warning notice hot surface 2 Rating plate of the electronic dri...

Page 10: ...it P xxx Electronic drive unit control parameters Printed in bold as a three digit number in square brackets Frequently displayed in conjunction with a short description Example P xxx Software version...

Page 11: ...perty Notes tips or examples indicate important information about the product or about this docu ment 2 2 Safety instructions All safety instructions in this document are based on the results of the r...

Page 12: ...uitable motor protection switch Obtain the power details for the setting value from the motor rating plate WARNING Risk of fatal injury due to electric shock on account of incorrect installation The d...

Page 13: ...itable touch protection in system solutions Risks during operation WARNING Danger of poisoning due to toxic process media escaping from the exhaust pipe During operation with no exhaust line the vacuu...

Page 14: ...n of devices or parts of them During maintenance work there is a risk to health from contact with these poisonous substances Illegal disposal of toxic sub stances causes environmental damage Take suit...

Page 15: ...max 2000 m above sea level1 Installation surface flatness horizontal max permissible angle of inclina tion 3 Ambient temperature 5 to 40 Relative humidity of air max 85 Permanent intake pressure in ci...

Page 16: ...parameters in the electronic drive unit Using lubricants not specified by Pfeiffer Vacuum Using pipes to lift the vacuum pump Use of accessories or spare parts that are not listed in these instructio...

Page 17: ...s guidelines and laws referred to in this documentation The above individuals must have expressly granted operational authorization to commission program configure mark and earth devices systems and c...

Page 18: ...the opposing synchronous running of the roots pistons Lubrication is limited to the two bearing and gear chambers which are arranged separately from the suction chambers Scan the QR code or click her...

Page 19: ...al Temp exhaust gas optional Temp 2 Fan 1 n c cooling water mon optional Fan 2 8 6 2 7 3 4 5 1 Fig 6 Design switch box 1 Switch box 5 Sensor connections 2 Operator panel 6 Motor connection 3 Fan grill...

Page 20: ...s shown on the rating plate Pump model Model number Type and quantity of the lubricant Max allowable pump rotation speed Date of manufacture Input voltage range 3 3 Product features Pump type Nominal...

Page 21: ...e the flange covers for the connection flange once the pipes have been mounted Fill the gear and bearing chambers with lubricant only once the final installation posi tion is reached Packing Pfeiffer...

Page 22: ...in the roots pump interior are provided with corrosion protection Storage Pfeiffer Vacuum recommends storing the products in their original transport packaging Procedure Close both connection flanges...

Page 23: ...installation location 2 Ensure the prescribed mounting orientation of the vacuum pump before the vacuum pump is filled with lubricant for the first time 3 Place the vacuum pump on a flat horizontal a...

Page 24: ...ed Use approved lubricant only Use alternative application specific lubricants only following consultation with Pfeiffer Vacuum The lubricant type is specified on the rating plate Please refer to rati...

Page 25: ...th the pump to be able to place a collection re ceptacle for the lubricant 2 Unscrew the filler screws 3 Hold the fill level limiter with the ring spanner and unscrew the drain screw at the same time...

Page 26: ...m pump and vacuum chamber so that it remains as short as possible at a minimum the nominal diameter of the pump flange 4 Select a larger nominal diameter for pipe lengths 5 m 5 Support or suspend the...

Page 27: ...damage caused by regenerative energy produced with rotation of the piston Equip the vacuum pump with a facility that prevents the backflow of gases Use e g a shut off facility on the fore vacuum side...

Page 28: ...itch box or when the pistons are running never disconnect the motor connecting plug After switching off wait at least another 5 minutes until the capacitors have discharged before separating the cable...

Page 29: ...device mains switch Install a suitable motor protection switch Obtain the power details for the setting value from the motor rating plate Installing the mains disconnection device 1 The power details...

Page 30: ...ction for the radio reception Ensure that the vacuum pump is connected only to a supply terminal featuring a short circuit capacity of Ssc 351 If necessary consult the distribution network operator Th...

Page 31: ...15 pin Pin Function Description factory setting 1 n c 2 DI access request V Control via DIs GND open Control unlocked 3 DI1 V Rotation speed setting mode GND open no rotation speed setting mode 4 n c...

Page 32: ...feiffer Vacuum parameter set via the RS 485 interface description relates to factory set tings DO1 Pin 8 V No errors After applying the voltage supply the digital output DO1 permanently outputs V mean...

Page 33: ...85 converter PC D Sub 1 2 3 4 Fig 16 Cross link via connection RS 485 using connection cables and accessories 1 Connection cable with RS 485 3 M12 to M12 extension cable 2 Y connector for RS 485 4 USB...

Page 34: ...1 0 n2 n1 n0 0 6 N O _ D E F c2 c1 c0 cR _ R A N G E _ L O G I C NO_DEF Parameter number n2 n0 no longer exists _RANGE Data dn d0 outside the permissible range _LOGIC Logical access error 6 3 3 Telegr...

Page 35: ...10 2 005E8 is equivalent to 5 108 4 string Any character string with 6 charac ters ASCII codes between 32 and 127 06 TC_110 TM_700 6 boolean_new Logical value false true 01 0 is equivalent to false 1...

Page 36: ...ting of the parameter for the use with the Pfeiffer Vacuum protocol Access type R read Read access W write Write access Unit Physical unit of the described variable min max Permissible limit values fo...

Page 37: ...ing hours 1 R h 312 Fw version Software version interface cir cuit board 4 R 313 DrvVoltage Supply voltage Voltage in V 2 R V 315 Nominal Spd Nominal rotation speed Hz 1 R Hz 316 DrvPower Drive power...

Page 38: ...5 Additional parameter for the DCU Additional parameter in the control panel The basic parameter set is set in the electronic drive unit ex factory For controlling con nected external components e g v...

Page 39: ...e vacuum pump from sucking in contaminants using suitable measures e g dust filter 3 Check the vacuum pump for visible damage and put the vacuum pump into operation only in a correct state 4 Make sure...

Page 40: ...a an external control unit Operation via RS 485 and Pfeiffer Vacuum display and control unit or PC Automatic start After bypassing the contacts at pins 2 7 and 5 on the remote connecting plug or when...

Page 41: ...f the vacuum pump in the range of 25 to 100 of the nominal speed The factory configuration for stand by is 30 Stand by operation has priority over rotation speed setting mode Set the stand by rotation...

Page 42: ...e level is in the area at the center of the sight glass 3 Check operating fluid fill level daily during continuous operation and every time vacuum pump is switched on 8 6 Switching off and venting WAR...

Page 43: ...e g the sealing gas supply Alternative Switch off via the Pfeiffer Vacuum parameter Set the parameter P 010 to the value 0 Procedure with contaminated medium 1 Close the shut off valve in the vacuum...

Page 44: ...of our service training offering When ordering spare parts specify the information on the nameplate Cleaning and maintenance work Cleaning changing the air filter Cleaning the suction chamber and root...

Page 45: ...acoustic pump test Checking the lubricant level and color of the lubricant Checking the vacuum pump for leaks Checking the vacuum pump for noises quiet running Maintenance level 1 lubricant replaceme...

Page 46: ...nging the lubricant there is a health hazard due to contact with poisonous substances Illegal disposal of toxic substances causes environmental damage Wear suitable personal protective equipment when...

Page 47: ...ricant in addition to the drain screw also unscrew the fill level limiter on the pump bottom side 1 Make sure that there is sufficient space underneath the pump to be able to place a collection re cep...

Page 48: ...icant 1 Screw the fill level limiter back in 2 Place a collection receptacle under each drain 3 Fill the lubricant on both sides up to the maximum fill level Once full lubricant overfills the fill lev...

Page 49: ...recommend you carry out maintenance and a lu bricant change prior to recommissioning 10 Please note the vacuum pump may not be stored in the vicinity of machines traffic routes etc as strong vibration...

Page 50: ...n accordance with the applica ble regulations relating to environmental protection and human health with a view to reducing natural resource wastage and preventing pollution 11 1 General disposal info...

Page 51: ...you can find information about potential causes and how to fix them here Problem Possible causes Remedy The vacuum pump does not start up and no LED lights up on the opera tor panel of the electronic...

Page 52: ...on speed Error in the frequency converter FC Contact Pfeiffer Vacuum Service Err002 Motor excess voltage Error in the frequency converter FC Contact Pfeiffer Vacuum Service Parameter 13 was not activa...

Page 53: ...cuum pump excess temperature Insufficient cooling Improve the cooling Check the operating conditions Observe the intended use Tbl 19 Warning messages of the electronic drive unit 12 4 Warning and erro...

Page 54: ...ity You can find more detailed information and addresses on our homepage in the Pfeiffer Vacuum Service section You can obtain advice on the optimal solution for you from your Pfeiffer Vacuum represen...

Page 55: ...duct in suitable stable transport containers only e Maintain applicable transport conditions ERKL RUNG KONTAMINIERUNG 6 Attach the contamination declaration to the outside of the packag ing 7 Now send...

Page 56: ...t packages Pump version Order number Maintenance kit 1 HiLobe 2704 HiLobe 2704 H HiLobe 4504 HiLobe 4504 H HiLobe 6204 HiLobe 6204 H PP E47 100 T Maintenance kit 3 HiLobe 2704 HiLobe 2704 H HiLobe 450...

Page 57: ...kage for HPU PM 061 005 T USB RS 485 converter PM 061 207 T Interface cable M12 m straight M12 m straight PM 061 283 T Interface cable M12 m straight M12 m angled PM 061 791 T DCU 002 Display Control...

Page 58: ...Hg 1 33 1 33 10 3 133 32 1 33 0 133 1 1 Pa 1 N m2 Tbl 24 Conversion table Pressure units mbar l s Pa m3 s sccm Torr l s atm cm3 s mbar l s 1 0 1 59 2 0 75 0 987 Pa m3 s 10 1 592 7 5 9 87 sccm 1 69 10...

Page 59: ...connection 3 380 480 V AC 10 50 60 Hz 3 380 480 V AC 10 50 60 Hz 3 380 480 V AC 10 50 60 Hz Rated power at max rotation speed 3 5 kW 5 5 kW 7 5 kW Recommended on site electric fuse protection 23 A 23...

Page 60: ...m s 1 10 6 Pa m s Mains connection 3 380 480 V AC 10 50 60 Hz 3 380 480 V AC 10 50 60 Hz 3 380 480 V AC 10 50 60 Hz Rated power at max rotation speed 3 5 kW 5 5 kW 7 5 kW Recommended on site elec tric...

Page 61: ...8x M20 8x 140 140 354 182 430 2 2 5 n200 n240 G 3 8 2x G 3 8 2x 275 5 263 5 n200 n240 DN 160 ISO F DN 150 PN16 M20 8x M10 8x 133 G 3 8 4x G1 2 4x M20 8x DN 160 PN16 DN 150 ISO F M10 8x Fig 20 HiLobe...

Page 62: ...10 5 DN 160 ISO F DN 150 PN16 G 3 8 4x 162 200 2 2 5 2 2 5 240 200 M10 8x M20 8x 133 465 430 263 5 279 5 DN 160 ISO F DN 150 PN 16 M10 4x G 3 8 2x G 3 8 2x G 3 8 2x M10 8x M20 8x Fig 21 HiLobe 2704 H...

Page 63: ...3 phase PE max 23 A 433 410 410 522 300 338 352 440 motor cable connection wall holder optional included in the delivery Fig 22 Electronic drive unit RC 7500 Technical data and dimensions 63 66...

Page 64: ...delegated directive 2015 863 EU Harmonized standards and applied national standards and specifications DIN EN ISO 12100 2011 DIN EN 61010 1 2011 DIN EN 1012 2 2011 12 DIN EN 61000 3 11 DIN EN ISO 1385...

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Page 66: ...Notizen Notes...

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Page 68: ...PW0333 ed C Date 2102 P N PW0333BEN...

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Pfeiffer Vacuum HILOBE 2704, Operating Instructions Manual

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