Pfeiffer Vacuum HILOBE 1004 Operating Instructions Manual Download

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Summary of Contents for HILOBE 1004

Page 1: ...OPERATING INSTRUCTIONS EN Translation of the Original HILOBE 1004 1304 2104 Roots pump...

Page 2: ...eiffer vacuum de Further operating instructions from Pfeiffer Vacuum can be found in the Download Center on our website Disclaimer of liability These operating instructions describe all models and var...

Page 3: ...ng orientations 20 3 2 Identifying the product 20 3 3 Product features 20 3 4 Scope of delivery 20 4 Transportation and Storage 21 4 1 Transporting the vacuum pump 21 4 2 Store the vacuum pump 22 5 In...

Page 4: ...tenance information 44 9 2 Checklist for inspection and maintenance 44 9 3 Cleaning the air filter 46 9 4 Changing the lubricant 46 9 4 1 Draining the lubricant 47 9 4 2 Filling with lubricant 47 10 D...

Page 5: ...iguration with parameters P 019 and P 024 40 Tbl 14 Configuration with parameters P 060 and P 061 40 Tbl 15 Meaning of the LEDs 42 Tbl 16 Maintenance intervals 45 Tbl 17 Troubleshooting 52 Tbl 18 Erro...

Page 6: ...mp 22 Fig 8 Mounting orientation Vertical direction of flow 24 Fig 9 Mounting orientation Horizontal direction of flow 24 Fig 10 Filling with lubricant 25 Fig 11 Connect the switch box 27 Fig 12 Conne...

Page 7: ...iffer Vacuum Download Center 1 1 2 Variants HiLobe 1004 HiLobe 1304 HiLobe 2104 HiLobe 1004 H HiLobe 1304 H HiLobe 2104 H 1 2 Target group These operating instructions are aimed at all persons perform...

Page 8: ...35641 Asslar Mod RC 5500 IP 54 Type 12 P N PP 100 180 S N 12345637 Input 3 380 480 V 10 50 60 Hz 16 A Output 3 400 V 12 0 A 0 400 Hz Mass 24 kg Made in Germany 2020 11 C US T V Rheinland Rating plate...

Page 9: ...es the lubricant filler screws Tbl 1 Stickers on the product 6 1 2 5 4 3 Fig 1 Position of stickers on product with vertical direction of flow 1 Warranty seal 4 Warning notice hot surface 2 Rating pla...

Page 10: ...Electronic drive unit control parameters Printed in bold as a three digit number in square brackets Frequently displayed in conjunction with a short description Example P xxx Software version PE Prot...

Page 11: ...perty Notes tips or examples indicate important information about the product or about this docu ment 2 2 Safety instructions All safety instructions in this document are based on the results of the r...

Page 12: ...ction device mains switch Install a suitable motor protection switch WARNING Risk of fatal injury due to electric shock on account of incorrect installation The device s power supply uses life threate...

Page 13: ...itable touch protection in system solutions Risks during operation WARNING Danger of poisoning due to toxic process media escaping from the exhaust pipe During operation with no exhaust line the vacuu...

Page 14: ...n of devices or parts of them During maintenance work there is a risk to health from contact with these poisonous substances Illegal disposal of toxic sub stances causes environmental damage Take suit...

Page 15: ...ation location weatherproof internal space Installation altitude max 2000 m above sea level1 Installation surface flatness horizontal max permissible angle of inclina tion 3 Ambient temperature 5 to 4...

Page 16: ...is regarded as misuse Pumping of explosive media Pumping radioactive media Pumping media that can corrode or not be withstood by the vacuum pump materials Pumping media that introduce an ignition sou...

Page 17: ...Qualification in the mechanical field in accordance with nationally applicable regulations Knowledge of this documentation Specialist for electrical engineering work Only a trained electrician may ca...

Page 18: ...oned on the extended shaft ends causes the opposing synchronous running of the roots pistons Lubrication is limited to the two bearing and gear chambers which are arranged separately from the suction...

Page 19: ...th flange cover foil 5 Measurement connection fore vacuum side 11 Sight glass opposite side 6 Fore vacuum flange with flange cover foil 12 Connecting cable fan temperature sensor Temp 1 Temp 2 Fan 1 F...

Page 20: ...ensure for a clear identification of the product when communicating with Pfeiffer Vacuum always keep all of the information on the rating plate to hand The following information is shown on the ratin...

Page 21: ...e the flange covers for the connection flange once the pipes have been mounted Fill the gear and bearing chambers with lubricant only once the final installation posi tion is reached Packing Pfeiffer...

Page 22: ...in the roots pump interior are provided with corrosion protection Storage Pfeiffer Vacuum recommends storing the products in their original transport packaging Procedure Close both connection flanges...

Page 23: ...installation location 2 Ensure the prescribed mounting orientation of the vacuum pump before the vacuum pump is filled with lubricant for the first time 3 Place the vacuum pump on a flat horizontal a...

Page 24: ...ed Use approved lubricant only Use alternative application specific lubricants only following consultation with Pfeiffer Vacuum The lubricant type is specified on the rating plate Please refer to rati...

Page 25: ...ollection re ceptacle for the lubricant 2 Unscrew the filler screws 3 Hold the fill level limiter with the ring spanner and unscrew the drain screw at the same time 4 Place a collection receptacle und...

Page 26: ...k of crushing from rotating parts Fingers and hands may be caught by rotating pistons within the connection flange This results in se vere injuries Keep limbs out of the reach of the roots pump CAUTIO...

Page 27: ...ection to the switch box there is a risk of electric shock when making contact with the motor connecting plug Even after the power supply has been switched off the vac uum pump continues to deliver el...

Page 28: ...sion cable The sensor and fan cable are safeguarded geometrically against interchanging 1 Connect the connecting cables of both temperature sensors to the connections temp 1 temp 2 provided on the swi...

Page 29: ...rgency off safety circuit Do not carry out your own conversions or modifications on the unit Electromagnetic compatibility The electronic drive unit of the vacuum pump complies with the conditions of...

Page 30: ...m2 600 V flame retardant RC 5500 2 5 mm2 RC 7500 6 0 mm2 RC 15000 10 0 mm2 Tbl 5 Required properties of the power supply cable Connect to mains power supply Ensure the correct supply voltage Assemble...

Page 31: ...15 pin Pin Function Description factory setting 1 n c 2 DI access request V Control via DIs GND open Control unlocked 3 DI1 V Rotation speed setting mode GND open no rotation speed setting mode 4 n c...

Page 32: ...feiffer Vacuum parameter set via the RS 485 interface description relates to factory set tings DO1 Pin 8 V No errors After applying the voltage supply the digital output DO1 permanently outputs V mean...

Page 33: ...85 converter PC D Sub 1 2 3 4 Fig 15 Cross link via connection RS 485 using connection cables and accessories 1 Connection cable with RS 485 3 M12 to M12 extension cable 2 Y connector for RS 485 4 USB...

Page 34: ...1 0 n2 n1 n0 0 6 N O _ D E F c2 c1 c0 cR _ R A N G E _ L O G I C NO_DEF Parameter number n2 n0 no longer exists _RANGE Data dn d0 outside the permissible range _LOGIC Logical access error 6 3 3 Telegr...

Page 35: ...10 2 005E8 is equivalent to 5 108 4 string Any character string with 6 charac ters ASCII codes between 32 and 127 06 TC_110 TM_700 6 boolean_new Logical value false true 01 0 is equivalent to false 1...

Page 36: ...ting of the parameter for the use with the Pfeiffer Vacuum protocol Access type R read Read access W write Write access Unit Physical unit of the described variable min max Permissible limit values fo...

Page 37: ...ing hours 1 R h 312 Fw version Software version interface cir cuit board 4 R 313 DrvVoltage Supply voltage Voltage in V 2 R V 315 Nominal Spd Nominal rotation speed Hz 1 R Hz 316 DrvPower Drive power...

Page 38: ...5 Additional parameter for the DCU Additional parameter in the control panel The basic parameter set is set in the electronic drive unit ex factory For controlling con nected external components e g v...

Page 39: ...e vacuum pump from sucking in contaminants using suitable measures e g dust filter 3 Check the vacuum pump for visible damage and put the vacuum pump into operation only in a correct state 4 Make sure...

Page 40: ...a an external control unit Operation via RS 485 and Pfeiffer Vacuum display and control unit or PC Automatic start After bypassing the contacts at pins 2 7 and 5 on the remote connecting plug or when...

Page 41: ...f the vacuum pump in the range of 25 to 100 of the nominal speed The factory configuration for stand by is 30 Stand by operation has priority over rotation speed setting mode Set the stand by rotation...

Page 42: ...e level is in the area at the center of the sight glass 3 Check operating fluid fill level daily during continuous operation and every time vacuum pump is switched on 8 6 Switching off and venting WAR...

Page 43: ...e g the sealing gas supply Alternative Switch off via the Pfeiffer Vacuum parameter Set the parameter P 010 to the value 0 Procedure with contaminated medium 1 Close the shut off valve in the vacuum...

Page 44: ...of our service training offering When ordering spare parts specify the information on the nameplate Cleaning and maintenance work Cleaning changing the air filter Cleaning the suction chamber and root...

Page 45: ...acoustic pump test Checking the lubricant level and color of the lubricant Checking the vacuum pump for leaks Checking the vacuum pump for noises quiet running Maintenance level 1 lubricant replaceme...

Page 46: ...nging the lubricant there is a health hazard due to contact with poisonous substances Illegal disposal of toxic substances causes environmental damage Wear suitable personal protective equipment when...

Page 47: ...ricant in addition to the drain screw also unscrew the fill level limiter on the pump bottom side 1 Make sure that there is sufficient space underneath the pump to be able to place a collection re cep...

Page 48: ...icant 1 Screw the fill level limiter back in 2 Place a collection receptacle under each drain 3 Fill the lubricant on both sides up to the maximum fill level Once full lubricant overfills the fill lev...

Page 49: ...recommend you carry out maintenance and a lu bricant change prior to recommissioning 10 Please note the vacuum pump may not be stored in the vicinity of machines traffic routes etc as strong vibration...

Page 50: ...n accordance with the applica ble regulations relating to environmental protection and human health with a view to reducing natural resource wastage and preventing pollution 11 1 General disposal info...

Page 51: ...you can find information about potential causes and how to fix them here Problem Possible causes Remedy The vacuum pump does not start up and no LED lights up on the opera tor panel of the electronic...

Page 52: ...on speed Error in the frequency converter FC Contact Pfeiffer Vacuum Service Err002 Motor excess voltage Error in the frequency converter FC Contact Pfeiffer Vacuum Service Parameter 13 was not activa...

Page 53: ...cuum pump excess temperature Insufficient cooling Improve the cooling Check the operating conditions Observe the intended use Tbl 19 Warning messages of the electronic drive unit 12 4 Warning and erro...

Page 54: ...ity You can find more detailed information and addresses on our homepage in the Pfeiffer Vacuum Service section You can obtain advice on the optimal solution for you from your Pfeiffer Vacuum represen...

Page 55: ...duct in suitable stable transport containers only e Maintain applicable transport conditions ERKL RUNG KONTAMINIERUNG 6 Attach the contamination declaration to the outside of the packag ing 7 Now send...

Page 56: ...s packages Pump version Order number Maintenance kit 1 HiLobe 1004 HiLobe 1004 H HiLobe 1304 HiLobe 1304 H HiLobe 2104 HiLobe 2104 H PP E47 100 T Maintenance kit 3 HiLobe 1004 HiLobe 1004 H HiLobe 130...

Page 57: ...M Okta 800 M DN ISO K Zinc Plated Steel PP 042 661 T Claw Set for Okta 300 M Okta 500 M Okta 600 M Okta 800 M Zinc Plated Steel PP 042 662 T Screw Set for Okta 300 M Okta 500 M ATEX Okta 600 M Okta 80...

Page 58: ...ling gas kit plastic tube for HiLobe 100x 210x G 3 8 4x PP 100 091 T Spray lance G1 2 PP 042 765 U Tbl 22 Accessories Description Order number P3 mineral oil 1 l PK 001 106 T P3 mineral oil 5 l PK 001...

Page 59: ...Hg 1 33 1 33 10 3 133 32 1 33 0 133 1 1 Pa 1 N m2 Tbl 24 Conversion table Pressure units mbar l s Pa m3 s sccm Torr l s atm cm3 s mbar l s 1 0 1 59 2 0 75 0 987 Pa m3 s 10 1 592 7 5 9 87 sccm 1 69 10...

Page 60: ...3 380 480 V AC 10 50 60 Hz 3 380 480 V AC 10 50 60 Hz 3 380 480 V AC 10 50 60 Hz Rated power at max rotation speed 2 kW 2 5 kW 3 5 kW Recommended on site electric fuse protection 16 A 16 A 16 A Motor...

Page 61: ...m s 1 10 6 Pa m s 1 10 6 Pa m s Mains connection 3 380 480 V AC 10 50 60 Hz 3 380 480 V AC 10 50 60 Hz 3 380 480 V AC 10 50 60 Hz Rated power at max rotation speed 2 kW 2 5 kW 3 5 kW Recommended on s...

Page 62: ...100 PN 16 DN 100 ISO F 145 180 G 1 2 4x 146 251 2 2 5 188 4 181 186 4 499 875 M8 8x DN 100 PN16 DN 100 ISO F 209 4 247 M16 8x 208 4 180 145 82 283 246 198 4 2 2 5 Fig 19 HiLobe 1004 HiLobe 1304 HiLobe...

Page 63: ...se PE max 16 A 433 410 410 522 300 338 352 440 motor cable connection wall holder optional included in the delivery Fig 20 Electronic drive unit RC 5500 Dimensions in mm Technical data and dimensions...

Page 64: ...delegated directive 2015 863 EU Harmonized standards and applied national standards and specifications DIN EN ISO 12100 2011 DIN EN 61010 1 2011 DIN EN 1012 2 2011 12 DIN EN 61000 3 11 DIN EN ISO 1385...

Page 65: ...65 66...

Page 66: ...Notizen Notes...

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Page 68: ...PW0329 ed C Date 2102 P N PW0329BEN...

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Pfeiffer Vacuum HILOBE 1004, Operating Instructions Manual

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