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Pfeiffer Vacuum COMBILINE WD 1600, Operating Instructions Manual

The Pfeiffer Vacuum COMBILINE WD 1600 is a cutting-edge vacuum product engineered for high-performance applications. Enhance your experience by accessing the comprehensive Operating Instructions Manual, available for free download at manualshive.com. Discover in-depth guidance and optimize your use of this exceptional device with our detailed manual.

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Table of contents

2

Table of contents

1

About this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3

1.1 Validity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3
1.2 Conventions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3

2

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5

2.1 Safety precautions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5
2.2 Protective equipment  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5
2.3 Proper use  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6
2.4 Improper use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6

3

Transport and storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7

3.1 Unpacking / repacking  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7
3.2 Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7
3.3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  8

4

Product description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  9

4.1 Product identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  9
4.2 Function  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  14

5

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  15

5.1 Installation location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  15
5.2 Preparatory work. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  15
5.3 Connections  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  16

6

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  18

6.1 Recommendations for the operator  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  18
6.2 Before switching on. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  18
6.3 Switching on the pumping station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  18
6.4 Switching off the pumping station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  19
6.5 Operating the pumping station with a control cabinet . . . . . . . . . . . . . . . .  19

7

Malfunctions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  21

8

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  22

8.1 Maintenance intervals and responsibilities . . . . . . . . . . . . . . . . . . . . . . . .  22
8.2 Removal of components for their maintenance  . . . . . . . . . . . . . . . . . . . .  22

9

Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  24

9.1 Shutting down for longer periods  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  24
9.2 Re-starting  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  24
9.3 Disposal  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  24

10 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  25
11 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  26
12 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  27

12.1 Documentation for accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  27

Declaration of conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  28

Summary of Contents for COMBILINE WD 1600

Page 1: ...PW 0200 BEN J 1605 OPERATING INSTRUCTIONS EN Translation of the original instructions COMBILINE WU WD WH pumping stations ...

Page 2: ...tory work 15 5 3 Connections 16 6 Operation 18 6 1 Recommendations for the operator 18 6 2 Before switching on 18 6 3 Switching on the pumping station 18 6 4 Switching off the pumping station 19 6 5 Operating the pumping station with a control cabinet 19 7 Malfunctions 21 8 Maintenance 22 8 1 Maintenance intervals and responsibilities 22 8 2 Removal of components for their maintenance 22 9 Decommi...

Page 3: ...instructions are the result of risk evaluations and hazard analyses and are oriented on international certification stan dards as specified by UL CSA ANSI Z 535 SEMI S1 ISO 3864 and DIN 4844 In this document the following hazard levels and information are considered WU WD WH Pumpstände Operating instructions Declaration of Conformity Part of this document Operating instructions for accessories ord...

Page 4: ...sate separator Symbols used The following symbols are used consistently throughout in all illustrations Roots pump Okta Rotary vane pump Screw pump Rotary piston pump Prohibition of an action to avoid any risk of accidents the disregarding of which may result in serious accidents Warning of a displayed source of danger in connection with operation of the unit or equipment Command to perform an act...

Page 5: ...Duty to inform Each person involved in the installation operation or maintenance of the vacuum pump must read and observe the safety related parts of these operating instructions The operator is obligated to make operating personnel aware of dangers originating from the vacuum pump the pumped medium and the entire system Installation and operation of accessories Pfeiffer Vacuum pumps can be equipp...

Page 6: ...gen at greater than atmospheric concentration operation of the pumping station in potentially explosive areas operation of the pump with open vacuum flange pumping of gases containing impurities such as particles dusts and condensate note the vapour compatibility levels of the pump pumping of substances that tend to sublime operation of the pumping station to generate pressure pumping of liquids c...

Page 7: ...ore con necting Check the cone strainer paying attention to the O ring Lift the pumping stations using the eyebolts provided on the frame or transport them with a fork lift truck For versions without a frame and eyebolts use transport straps for lifting Do not lift pumping station by the intake flange of the Roots pump Fig 1 Lifting and transporting the pumping station Disposal of packaging materi...

Page 8: ... the operating fluid and lubricants prior to commissioning WARNING There is a risk of injury if the system is not transported properly Danger to life from falling or protruding loads if the system is not properly secured to lift ing devices or is not transported properly Use suitable lifting devices and tools Ensure that the weight is distributed evenly danger of tipping Test the hanging for high ...

Page 9: ... installed rating plates for the pumps and motors Supply scope Pumping station components mounted on frame ready for connection with all neces sary connecting lines including counter flanges on the intake side and pressure side Stationary pumping stations with bores in the base plate for fastening Mobile pumping stations with castors Roots pump with motor in standard version or with magnetic coupl...

Page 10: ...6 8 100 100 700 8 10 3 3 10 2 WU 752 60 1000 750 840 4 8 5 8 160 40 395 8 10 3 5 10 2 WU 852 100 1000 850 970 5 5 6 6 160 40 415 8 10 3 5 10 2 WU 912 200 1000 900 1100 8 5 9 1 160 100 570 8 10 3 3 10 2 WU 942 300 1000 940 1140 10 5 11 1 160 100 610 8 10 3 3 10 2 WU 982 400 1000 980 1180 14 18 6 160 100 930 8 10 3 3 10 2 WU 1002 630 1000 1000 1200 18 22 1 160 100 1100 8 10 3 3 10 2 WU 1702 200 2000...

Page 11: ...are mounted on a base frame Ultimate pressure total 5 10 4 hPa without gas ballast Ultimate pressure total 5 10 4 hPa with gas ballast CombiLine WU UnoLine Plus Okta A Pumping speed at 1 hPa 50 Hz in m 3 h Pumping speed at 1 hPa 60 Hz Motor power at 50 Hz in kW Motor power at 60 Hz in kW Emission sound pressure level at p A 1 hPa in dB A Nominal connection diameter inlet flange according to ISO F ...

Page 12: ...pressure level at p A 1 hPa in dB A Nominal connection diameter inlet flange according to ISO F 1 DN Nominal connection diameter outlet flange according to ISO F DN Weight in kg WD 220 35 250 220 260 1 85 2 2 75 63 40 220 WD 235 65 250 230 290 2 25 2 7 75 63 40 250 WD 245 125 250 245 300 4 75 5 7 80 63 40 470 WD 380 35 500 380 390 2 6 3 1 75 100 40 240 WD 400 65 500 400 470 3 0 3 6 75 100 40 250 W...

Page 13: ... 7 6 160 40 640 WH 950 P 200 1000 950 1200 8 5 11 1 160 50 700 WH 970 P 300 1000 970 1200 10 5 12 8 160 50 720 WH 990 P 400 1000 990 1200 10 5 12 8 160 80 950 WH 1000 P 630 P 1000 1000 1250 18 20 6 160 80 1150 WH 1700 P 200 2000 1700 2150 11 14 1 160 50 810 WH 1800 P 300 2000 1800 2280 13 15 8 160 50 840 WH 1900 P 400 2000 1900 2280 13 15 8 160 80 1070 WH 2000 P 630 P 2000 2000 2350 20 5 23 6 160 ...

Page 14: ... of the CombiLine are two stage pumping stations with a single stage or two stage rotary vane pump or a dry pump as a backing pump and a Roots pump The pumping stations are intended for evacuating vacuum chambers to pressure values in the medium vacuum range ...

Page 15: ...missioning the system the installation location must be equipped The pumping station is delivered mounted on a base frame and ready for connection If parts of the pumping station are dismantled for transport reasons they must be re mounted according to the design drawing Fill pumping station components with operating fluids and lubricants Quantity and type in accordance with the rating plate Remov...

Page 16: ... or releasing unintentional machine movements Carry out installation works at the pumping station only by EMC trained specialists according to the instructions of the parts manufacturers WARNING Exposed rotating rolling pistons Fingers and hands can become crushed when the intake flange is open Keep all body parts out of operating range of the rolling pistons Use a wooden handle to rotate the roll...

Page 17: ...n switch or emergency stop button so that the pumping station can be switched off in an emer gency situation without any problems Versions with a control cabinet Pumping stations with a control cabinet are completely wired internally The drive motors of the Roots and backing pumps are already wired so they rotate in the same direction Make electrical connections according to the wiring diagrams lo...

Page 18: ...spection Check operating fluid and lubricant levels of the pumps and refill if necessary Check sealing oil chamber on Roots pump oiler Check that all lines are properly connected Check process specific and pump specific media supplies Verify direction of rotation of pumps as described in the operating manuals for the in dividual components Operate shut off units in the exhaust line in such a way t...

Page 19: ...mple of versions with a control cabinet Switching on the pumping station Open exhaust valve ball valve if present Turn master switch 9 10 to the 1 position Switch on pump stand using key 9 6 on controller The switch on sequence is specified by the controller Let the pumping station warm up until it reaches operating temperature Open shut off valve in the intake line ball valve if present Switching...

Page 20: ...rotors starting up Differences in the rate of cooling of the pump housing and rotors can cause damage to the pump If the pump pumping station is switched off and at a standstill for 5 minutes then only switch it on again after ventilation and a waiting period of at least 120 minutes to allow a balanced temperature of rotors and housing ...

Page 21: ...mping station does not attain ulti mate pressure Pump or connected accessories are dirty Backing pump Roots pump Operating fluid Lubricant dirty Backing pump Roots pump Backing pump faulty Backing pump Leak in system Localize repair leak Dirty or damaged overflow valve Roots pump Operationl loss of lubricant at the oiler Roots pump Operating fluid filling level too low Backing pump Pumping speed t...

Page 22: ...rder to pre vent danger to health through dangerous substances Decontaminate affected parts before carrying out maintenance work WARNING Danger of electric shock The pumping station is only free of voltages when the mains plug has been disconnect ed Switch off the master switch and disconnect the mains plug before all work Secure against unintentional restarting CAUTION Release of the connecting s...

Page 23: ... Proper Use of the unit The pumping station must only be operated as a complete unit Disassembly and oper ation of individual pumping station components is deemed to be improper use In this case the declaration of conformity will become invalid ...

Page 24: ...ons 9 3 Disposal Products or parts thereof mechanical and electrical components operating fluids etc may cause environmental burden Safely dispose of the materials according to the locally applicable regulations WARNING Contamination of parts and operating fluid by pumped media is possible Poisoning hazard through contact with materials that damage health In the case of contamination carry out app...

Page 25: ...it in the shipment required Dismantle all accessories Drain operating fluid lubricant Drain cooling medium if used Send the pump or unit in its original packaging if possible Sending of contaminated pumps or devices No units will be accepted if they are contaminated with micro biological explosive or ra dioactive substances Hazardous substances are substances and compounds in ac cordance with the ...

Page 26: ...ice work should be carried out by a qualified person only Pfeiffer Vacuum is not liable for any damage to the pump resulting from work carried out improperly Take advantage of our service training programs additional information at www pfei ffer vacuum com Please state all the information on the pump rating plate when ordering spare parts ...

Page 27: ...250 M Okta 500 500 M PP 0071 BN WU WD WH Okta 1000 1000 M PP 0950 BN WU WD WH Okta 2000 2000 M PP 1011 BN WU WD WH Okta 4000 6000 Okta 4000 6000 M PP 0985 BN WU WD WH UniDryTM 50 PP 0938 BN WH Supplementary information sight glass adapter with sen sors for operating fluid levels operating fluid temperature and exhaust pressure PK 0190 BN WD Supplementary information for motor change of Roots pumps...

Page 28: ...U The agent responsible for compiling the technical documentation is Mr Andreas Würz Pfeiffer Vacuum GmbH Berliner Straße 43 35614 Aßlar CombiLine WU WD WH pumping stations Harmonised standards and national standards and specifications which have been ap plied DIN EN ISO 13857 2008 DIN EN 61000 6 4 2007 DIN EN ISO 12100 2011 03 DIN EN 61000 6 2 2006 DIN EN 60204 1 2007 Signature Pfeiffer Vacuum Gm...

Page 29: ...e are the only supplier of vacuum technology that provides a complete product portfolio COMPETENCE IN THEORY AND PRACTICE Benefit from our know how and our portfolio of training opportunities We support you with your plant layout and provide first class on site service worldwide Are you looking for a perfect vacuum solution Please contact us Pfeiffer Vacuum GmbH Headquarters Germany T 49 6441 802 ...

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