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Pfaff 3566-2/02, Instruction Manual, Page: 8 / 58

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Pfaff 3566-2/02 Instruction Manual Download Page 8

Proper use

2 - 1

2

Proper use

The 

PFAFF 3566-2/02

 and the 

PFAFF 3566-3/02 

is a mechanised sewing unit for sewing

darts and waistband pleats with or without basting seam.

Any use of this machine which is not approved by the manufacturer shall be

considered as improper use! The manufacturere shall not be held liable for

any damage arising out of improper use! Proper use shall also be considered

to include compliance with the operation, adjustment, service and repair

measures specified by the  manufacturer!

Summary of Contents for 3566-2/02

Page 1: ...l For adjustment of the sewing machine of version 2 02 use service manuals for PFAFF 563 and 900 57 For adjustment of the sewing machine of version 3 02 use instruction manual for PFAFF 1183 Software...

Page 2: ...proval and not without written indication of the source G M PFAFF Aktiengesellschaft Postfach 3020 D 67653 Kaiserslautern K nigstr 154 D 67655 Kaiserslautern Editing illustrations Verlag Technische Do...

Page 3: ...premises 5 1 5 03 Disposal of packing materials 5 1 5 04 Storage 5 1 6 Explanation of symbols 6 1 7 Controls 7 1 7 01 On off switch 7 1 7 02 Foot switch 7 1 7 03 Control panel 7 2 7 03 01 Control pan...

Page 4: ...s 10 4 10 04 Entering the loading point 10 10 10 05 Making up and correcting a seam pattern sequence 10 11 10 06 Examples of how to make up seams 10 12 10 06 01 Single pointed darts 10 12 10 06 02 Cor...

Page 5: ...achine referring to danger and safety must be observed The machine must be used for the purpose it is intended for and must not be operated without its safety devices all regulations relevant to safet...

Page 6: ...ing or technical staff 1 04 Important notes for the user This instruction manual is part of the equipment of the machine and must be available to the operating staff at all times The instruction manua...

Page 7: ...pneumatics and mechanical engineering They are responsible for lubricating servicing repairing and adjusting the machine The technical staff must be sure to observe the following items always observe...

Page 8: ...out basting seam Any use of this machine which is not approved by the manufacturer shall be considered as improper use The manufacturere shall not be held liable for any damage arising out of improper...

Page 9: ...to 250 mm Waistband pleat depths 6 to 70 mm Maximum angle seam depth 28 mm Table height 740 to 1000 mm Sewing motor brushless DC motor Motor speed 200 to 4 500 r p m Power input approx 1320 VA Connect...

Page 10: ...ass and various plastics The electrical equipment comprises plastic materials and copper The machine must be disposed of according to the locally valid pollution control regulations if necessary a spe...

Page 11: ...le for transportation inside the customer s premises nor to other operating locations 5 03 Disposal of packing materials The packing materials of this machine comprise paper cardboard and VCE fibre Pr...

Page 12: ...struction manual work to be carried out or important information is accentuated by symbols These symbols have the following meanings Note information Cleaning care Lubrication Maintenance repairs adju...

Page 13: ...02 Foot switch The following functions are carried out by pressing the pedal 1 Position 1 Engage dart blade Position 2 Start sewing If the machine is equipped with loading plate No 95 752409 70 895 th...

Page 14: ...to 99 Over all seam length in mm Stitch length in mm Loading point starting point in mm no symbol Speed in r p m Piece counter In the bottom line of the display different texts are shown e g input pro...

Page 15: ...abled in the SEWING mode and the green ones in the INPUT mode 7 03 03 Programming station keys These keys have a function both in the SEWING mode and in the INPUT mode These keys are used for choosing...

Page 16: ...inhibited Cycle seam pattern backwards Cycle seam pattern backwards step by step Used with the program key this starts an automatic cycle of the seam Basic position The machine is set at its basic po...

Page 17: ...the beginning of the seam Finish backtack When this function is enabled diode lights up a finish backtack is sewn Stitch condensation at end of seam When this function is enabled diode lights up cond...

Page 18: ...Chapter 10 06 02 Correcting the engaging depth The selected change of engaging depth is indicated by the luminous diode of the corresponding key Examples Key 0 pressed the engaging depth input in the...

Page 19: ...peration for the first time or after longer periods of storage it is imperative to check the oil feed see Chapter 12 Care and Maintenance 8 01 Installation The site where the machine is installed must...

Page 20: ...machine can really be used with the available mains voltage If there is any discrepancy do not put the machine into operation Connect the machine to the compressed air supply Gauge 1 must then indicat...

Page 21: ...e machine plug from the electric power socket 9 01 Inserting the needle Only use needle system 134 KK in sizes Nm 90 100 or 110 Switch on the machine Select the SEWING mode Press the threading aid key...

Page 22: ...de Press threading aid key Thread needle thread as shown in Fig 9 02 Regulate needle thread tension by turning knurled nuts 1 and 2 Knurled nut 1 is for regulating the basting stitch tension and knurl...

Page 23: ...nder tension PFAFF 3566 3 02 Switch on machine Select SEWING mode Press threading aid key Thread needle thread as shown in Fig 9 03 Regulate needle thread tension by turning knurled nut 1 Set machine...

Page 24: ...Fig 9 04 and wind thread clockwise a few times around bobbin 1 Engage bobbin winder by pressing winder spindle 2 and trip 3 simultaneously Bobbin 1 is wound during sewing If thread is wound unevenly...

Page 25: ...r spindle 2 and trip 3 simultaneously Bobbin 1 is wound during sewing The tension of thread on bobbin 1 is set on knurled nut 4 The bobbin winder stops automatically when enough thread is wound on bob...

Page 26: ...when the thread is pulled Hold bobbin firmly pull thread into slot 5 and under spring 6 so that it comes out from behind the spring Regulate the bobbin thread tension by turning screw 7 Insert bobbin...

Page 27: ...read through the slot and under the spring as shown in Fig 9 08 Regulate the thread tension by turning screw 3 When the thread is pulled the bobbin must turn as shown by arrow Insert bobbin case Lift...

Page 28: ...g the work holder bar Removing the work holder bar Switch the machine on then off again so that work holder bar 1 is set at its basic position Push lever 2 down and remove work holder bar 1 Refitting...

Page 29: ...through its full stroke for different dart depths Switch on machine Select SEWING mode Press guide blade key Guide blade 1 moves towards table Danger of injury Do not place your hands or fingers betwe...

Page 30: ...e needed frequently and can be selected direct with the corresponding key Program station A Program station B Program selection Automatic program change Seam pattern programming When this function is...

Page 31: ...E FOR AIRBLAST 3 SPEEDS 1 MAXIMUM SPEED 2 BACKTACK SPEED 3 BASTING SEAM SPEED 4 SWITCH FUNCTIONS 1 THREAD MONITORS 1 NEEDLE THR MONITOR 2 BOBBIN THR MONITOR 3 BOBBIN THR SENSOR 2 LANGUAGES 1 GERMAN 2...

Page 32: ...t enabling the input values and the system returns to the next higher function 10 02 Selecting a function in a menu Selecting the BOBBIN THREAD MONITOR function In this example only the direct method...

Page 33: ...To set the counter at zero press the clear key The setting is not changed when the machine is switched off When the maximum indication is exceeded the counter resets itself automatically 2 BOBBIN THRE...

Page 34: ...ter The timing of the output of the carriage start signal can be set from 0 to 360 During a basting seam the Class 3566 feeds intermittently 8 MONITORED STITCHES NEEDLE THREAD For setting the number o...

Page 35: ...NITOR 3 BOBBIN THREAD SENSOR Optional 2 LANGUAGES In this part function different languages are listed from which the user can select the required language 1 GERMAN 2 ENGLISH 3 FRENCH 4 SPANISH 5 BASI...

Page 36: ...e started by pressing the pro gram start key or stopped by pressing the program stop key 2 STEPPING MOTOR X AXIS 3 STEPPING MOTOR Y AXIS When these functions are enabled the corresponding stepping mot...

Page 37: ...ard 3 E2 Guide blade right 4 E1 3 Guide bladE middle with feed table 5 free 6 E11 Small part stop forward 7 free 8 free 9 E20 1 Foot switch 1st posn without feed table 10 E20 2 Foot switch 2nd posn wi...

Page 38: ...trim on only on PFAFF 3566 2 02 16 9 free 17 10 free 18 11 Y10 Thread tension release on 19 12 Y11 Small part stop back 20 13 Y13 Brake for engaging depth only with feed table 21 14 free 22 15 free 2...

Page 39: ...atic LP AUT Example of a manually specified loading point Seam length SL 100 mm loading point manual LP MAN Input value 150 mm seam length value for loading point shift here 50 mm If the loading point...

Page 40: ...eam input key The diode in the key lights up and the display prompts for the program number Input the required program number using the number keys e g 3 Verify the input with the enter key After the...

Page 41: ...and finish backtacks stitch condensation at beginning and end of seam angle seams basting seams and n can be input using the corresponding function keys 10 06 Examples of how to make up seams In the...

Page 42: ...the stitch length e g 2 2 mm Press the enter key Set the loading point at manual input Press the enter key Input the manual loading point e g 155 corresponds with the length of the guide blade in use...

Page 43: ...dart with a 10 mm deep guide blade Press the enter key Press the angle seam key diode lights up The cursor first jumps to the input for angle seam length WLG Input the setting according to the requir...

Page 44: ...g the SEWING mode 10 06 02 Correcting the engaging depth Fig 10 06 9 Input lower than preset Input higher than preset Curved dart Fig 10 07 Fig 10 08 Correction of the seam pattern in Fig 10 08 can be...

Page 45: ...not end outside the material e g as on straight pleats Input the enaging depth e g 10 mm for a 20 mm deep dart with a 10 mm deep guide blade see Fig 10 09 Input the angle seam length e g 30 mm Fig 10...

Page 46: ...Chapter 10 06 03 Making waistband pleats In addition the basting seam is input as follows Press the basting seam key diode lights up The cursor jumps to the input for basting seam length Input the le...

Page 47: ...the other later in the SEWING mode Select the INPUT mode Press the seam input key Select program number 90 to 99 e g 90 Select the first required program for the sequence 20 Press the enter key Select...

Page 48: ...llow correction Press foot switch to 2nd position The sewing action runs off according to the seam program If the machine is equipped with a feed table sewing is started when the feed table is pushed...

Page 49: ...an this it is advisable to shorten these intervals 12 01 Cleaning the machine The required cleaning cycle for the machine depends on the following factors Single or multi shift operation Amount of dus...

Page 50: ...density of 0 865 g cm at 15 C We recommend PFAFF sewing machine oil part No 280 1 110105 Fig 12 01 2 1 PFAFF 3566 2 02 Fig 12 01 Check the oil level in glass 1 If necessary top up the oil through hole...

Page 51: ...g different operating conditions Only use an oil with a medium viscosity of 22 0 mm s at 40 C and a density of 0 865 g cm at 15 C Lubricate transverse slide 1 weeky through the four oiling holes marke...

Page 52: ...air filter regulator Cleaning filter 2 Unscrew water bowl 1 Take out filter 2 Clean filter 2 with compressed air or isopropyl alcohol part No 95 665 735 91 Screw in filter 2 and screw on water bowl 1...

Page 53: ...de and take out blade Mark intersection A using two radiuses R1 dart length AL 7 mm R2 half dart length AT 1 5 mm Scribe outer contour of guide blade according to Fig 13 02 and cut out contour Apply t...

Page 54: ...Making up styling parts 13 2 Fig 13 02 Fig 13 03 Eccentric pin...

Page 55: ...nd lower work holder bar Transfer contour of work holder bar to guide blade using a scribe Fig 13 04 Scribe an intersection 5 mm to the right from the cutout in the wrok holder bar Fig 13 05 Disengage...

Page 56: ...07 R1 dart length AL 7 mm R2 half dart length AT 3 mm Scribe outer contour of guide blade as shown in Fig 13 08 and cut out contour De burr and polish cut edges Secure guide blade to guide blade carri...

Page 57: ...Making up styling parts 13 5 Fig 13 08 Fig 13 09 Needle centre Sewing...

Page 58: ...sellschaft Postfach 3020 D 67653 Kaiserslautern K nigstr 154 D 67655 Kaiserslautern Telefon 0631 200 0 Telefax 0631 172 02 Telex 45753 PFAFF D Gedruckt in der BRD Printed in Germany Imprim en R F A Im...

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