Pfaff 3511-3/01 Instruction Manual Download Page 56

Input

56

11

.01.10 

Formatting the SD memory card

 

O

To call up program management, see chapter 

11.01.01 Calling up program 

management.

 

O

Press the left

 +/- keys 

until the corresponding menu item is displayed.

 

O

Confirm selection of the menu item by pressing the right 

plus key

Before the start of formatting, a prompt for confirmation will be displayed. The 
formatting process is confirmed by pressing the right 

plus key

. The formatting 

process can be cancelled by pressing the right 

minus key

The card is completely formatted if it cannot be read. If it is readable and the di-
rectory \

P3511

x for the 3511 exists, the machine data and the subdirectories 

for all programs are deleted. 
If the directory \

P3511

 for the 3511 does not exist, the directory is created. This 

is to ensure that programs from other machines and other files are not lost.

 

O

Further menu items of program management are called up by pressing the left 

+/- keys

.

 

 

 

   

 

 

       

 

 

FORMAT

   

 

Summary of Contents for 3511-3/01

Page 1: ...3511 296 12 19 278 002 Instruction Manual engl 07 15 This instruction manual applies to machines from the serial number 2 812 105 and software version 1_912_26 onwards INSTRUCTION MANUAL 3 01...

Page 2: ...Geiger Str 12 IG Nord D 67661 Kaiserslautern This instruction manual applies for all models and subclasses listed in chapter 3 Technical Data The adjustment manual for the machine can be downloaded at...

Page 3: ...10 3 Technical Data s 11 3 01 PFAFF 3511 3 01 11 4 Disposal of the Machine 12 5 Transport Packaging and Storage 13 5 01 Transport to the customer s premises 13 5 02 Transport within the customer s pr...

Page 4: ...03 Removing inserting the bobbin case 30 9 04 Inserting the bobbin case adjusting the bobbin thread tension 30 9 05 Threading the needle thread adjusting the needle thread tension 31 9 06 Entering the...

Page 5: ...a in the machine memory 53 11 01 08 Deleting programs in the machine memory 54 11 01 09 Deleting programs and machine data on the SD memory card 55 11 01 10 Formatting the SD memory card 56 11 02 Para...

Page 6: ...to all the relevant safety requirements O O The machine must always be disconnected from the power supply by pressing the main switch or pulling out the mains plug when sewing tools are replaced such...

Page 7: ...manual is a part of the machine and must be made available to the operating personnel at all times The instruction manual must have been read before the initial start up O O The operating personnel a...

Page 8: ...rised persons are located in the machine s hazard zone O O Any changes occurring on the machine which impair its safety must be reported to the owner operator immediately 1 05 02 Technical staff Techn...

Page 9: ...ecome jammed or be slung away Risk of injury from parts flying around Do not operate the machine without the take up lever guard 1 Risk of injury due to the motion of the take up lever Do not operate...

Page 10: ...he machines are used for sewing lockstitch seams in the clothing industry Any usage not approved by the manufacturer is deemed misuse The manufacturer shall assume no liability for damage caused by mi...

Page 11: ...800 mm Height above table approx 300 mm Ambient temperature 85 rel humidity condensation not permitted 5 40 C Connection data Operating voltage 230 V 10 50 60 Hz Max input power 400 VA Fuse protection...

Page 12: ...various plastics The electrical equipment consists of plastics and copper O O The machine must be disposed of in accordance with the locally valid environmental protection regulations with a specialis...

Page 13: ...ensure that the machines are only transported in a vertical po sition 5 03 Disposal of the packaging materials The packaging materials of these machines consists of paper cardboard and VCI fleece It i...

Page 14: ...med or important information in this instruction manual are emphasised by symbols The symbols used have the following meaning Note information Cleaning care Lubrication Maintenance repairs adjustment...

Page 15: ...LED lights up yellow output indicator O O The key 2 on the light barrier is used to adjust the light barrier see chapter 14 11 Setting the light barrier in the adjust ment manual Fig 7 02 7 Operating...

Page 16: ...ng mode see chapter 10 Sewing O O In manual sewing 0 Neutral position 1 Sewing 1 Raise sewing foot 2 Trim thread O O In programmed sewing 0 Neutral position 1 Start sewing cycle 1 No function 2 Seam s...

Page 17: ...used for selecting or altering the functions and parameters shown on the display O O The function keys 3 are used for turning the corresponding function on and off Switched on functions are each indic...

Page 18: ...neath To convert from double back tack to single backtack reset the number of stitches A End backtack O O The seam lock at seam end end backtack is turned on or off by pressing this key The number of...

Page 19: ...m management is called up by pressing this key twice see chapter 11 01 Pro gram management Piece counter O O The piece counter is switched on or off by pressing the key The actual value is shown on th...

Page 20: ...en the function is switched on F3 O O After calling up the corresponding PC piece counter function the piece counter is reset by pressing this key see chapter 10 03 03 Switching on the edge trimmer wi...

Page 21: ...st be provided at the erection site see chapter 3 Technical Data The erection site must also have a firm and level subsurface and adequate lighting The table top is lowered for packaging purposes The...

Page 22: ...inge 1 is screwed to the sewing head base plate O O Insert the sewing machine into the table top O O Insert the sewing head support 2 into the table top hole 1 Do not operate the machine without the s...

Page 23: ...chapter 8 01 02 Inserting the sewing machine into the stand O O After loosening the screws 2 adjust the switch 1 in such a way that the switch 1 is actuated when the sewing head is mounted O O Tighten...

Page 24: ...ly can damage the control unit O O Attach the following ground cables in order to discharge static electricity O O Securely attach the ground cable from the sewing head 1 to ground point A O O Securel...

Page 25: ...ommissioning 25 8 03 Assembling the reel stand O O Assemble the reel stand as shown in the adjacent illustration O O Then insert the stand into the O O hole in the table top and secure it with the enc...

Page 26: ...12 Maintenance and Care O O Connect the machine to the compressed air system The manometer 3 must show a pressure of 6 bar Set this value if required see chapter 12 04 Checking setting the air pressu...

Page 27: ...y pressing the TE Speed key The machine is ready for operation again 8 05 Switching the machine on off O O Switch the machine on see chapter 7 01 Main switch Error PRESS TE E009 8 04 Machine drive hom...

Page 28: ...tricity mains for all set up work by operat ing the main switch or by removing the mains plug Switch off the machine Risk of injury due to accidental machine start up Only use needles of the system in...

Page 29: ...bobbin case must be fitted in the hook Otherwise a jammed thread may damage the hook O O The tension of the thread on the bobbin 1 can be adjusted with the knurled thumb screw 4 O O The bobbin winder...

Page 30: ...sition using both hands Danger of injury by crushing be tween the machine and the ta ble top Fig 9 05 Fig 9 03 9 03 Removing inserting the bobbin case 1 9 04 Inserting the bobbin case adjusting the bo...

Page 31: ...d tension Switch off the machine Risk of injury due to accidental machine start up O O Thread the needle thread as shown in Fig 9 06 Please ensure that the needle is thread ed from the left O O Adjust...

Page 32: ...ne 9 07 Entering the start and end backtacks O O Switch the machine on O O Switch on the corresponding function LED in the key lights up by pressing the start backtack and or end backtack keys O O Swi...

Page 33: ...he scroll key A B C D Insert the SD card O O Open the cover 1 O O Insert the SD card 2 into the card slot with the label facing forwards O O Close the cover 1 again Only use FAT 16 format memory cards...

Page 34: ...template O O Insert the lining between the supporting surface 1 and the material clamp 2 until it touches the guide pins 3 O O Close the material clamp 2 O O Place a rough cut for the fullness on the...

Page 35: ...Set up 35 9 09 02 Inserting the sewing template O O Feed the sewing template 1 into the guide on the needle plate and slide it through until you feel it stop The machine is ready to start Fig 9 09 1...

Page 36: ...es 10 01 Manual sewing Manual sewing is used for setting up and testing It is not normally used for production After the machine has been switched on and manual sewing has been selected by pressing th...

Page 37: ...ff Start inhibitor on off The function is available from mechanic level b see chapter 11 02 01 Selecting the user level O O Insert the workpiece if required see chapter 9 09 Inserting the workpiece O...

Page 38: ...f required The LED in the key must light up 1 1 15 0 The scroll key can be used to choose between the following menus in programmed sewing Program related values Seam section related values Bartack an...

Page 39: ...er in the seam section related values menu 1 500 4 5 50 PC 16 Display the cycle time in the seam section related values menu 1 500 4 5 50 T 11 3s Bartack and edge trimmer delay menu Functions in progr...

Page 40: ...g the user level O O Insert the workpiece see chapter 9 09 Inserting the workpiece O O Select the program number of the desired seam construction diagram by pressing the keys P O O Start the seam sequ...

Page 41: ...tches 5 Theoretical stitch length 1 2 mm Actual stitch length 8 0 mm Speed 1500 min 1 Seam zone 5 Stitches 35 Stitch length 2 2 mm Speed 2200 min 1 Turn 23 mm O O Switch the machine on O O Activate me...

Page 42: ...3 mm by pressing the keys D O O Switch on the Turn corner function for the seam zone The turn is performed The turning range can be corrected by pressing the keys S O O Select the second seam zone by...

Page 43: ...e desired value for the stitch length e g 2 2 mm by pressing the keys P S O O Stitch the third seam zone using the pedal functions e g 66 stitches O O Select the fourth seam zone by pressing the keys...

Page 44: ...O O Switch on the Turn corner function for the seam zone The turn is performed O O Exit teach in mode The LED in the key does not light up The machine initiates thread trimming and saves the program...

Page 45: ...m number of the seam construction diagram to be changed e g 10 by pressing the key A O O Change the global function such as start and end backtack if required see chapter 9 07 Entering the start and e...

Page 46: ...he memory card slot lights up red see arrow An error message can be caused by the incorrect set up faulty elements or overloading O O Correct the fault O O Confirm the error correction if required by...

Page 47: ...Call up manual sewing if required The LED in the key does not light up O O Press the TE key twice O O Program management is called up by pressing the scroll key 2x After calling up program management...

Page 48: ...through within the display by pressing on the right keys O O The programs 1 99 are displayed Only occupied program places are displayed O O Further menu items of program management are called up by pr...

Page 49: ...within the display by pressing on the right keys O O Programs 1 99 and machine data MD are displayed Only occupied program places and saved machine data are displayed O O Further menu items of program...

Page 50: ...memory card by pressing the keys under the symbol of the memory card O O Confirm the copying process by pressing the right plus key O O Further menu items of program management are called up by pressi...

Page 51: ...lling up program management O O Confirm the copying process by pressing the right plus key O O Further menu items of program management are called up by pressing the left keys O O Press the left keys...

Page 52: ...chine memory by pressing the keys under the symbol of the memory card O O Confirm the copying process by pressing the right plus key O O Further menu items of program management are called up by press...

Page 53: ...essing the left keys O O Press the left keys until the corresponding menu item is displayed O O Confirm selection of the menu item by pressing the right plus key COPY ALL COPY ALL ALL 10 01 07 Copying...

Page 54: ...nfirm the deletion process by pressing the right plus key O O Further menu items of program management are called up by pressing the left keys Before the deletion process a prompt for confirmation wil...

Page 55: ...rd O O Confirm the deletion process by pressing the right plus key O O Further menu items of program management are called up by pressing the left keys Before the deletion process a prompt for confirm...

Page 56: ...g process is confirmed by pressing the right plus key The formatting process can be cancelled by pressing the right minus key The card is completely formatted if it cannot be read If it is readable an...

Page 57: ...e current user level is shown on the display 11 02 01 Selecting the user level By default the machine is in user level a when it is switched on The following section describes how to call up the servi...

Page 58: ...03 List of parameters O O Select the desired parameter by pressing the keys P e g parameter 660 bobbin thread monitoring O O Set the desired value for the parameter by pressing the keys L e g value 2...

Page 59: ...resser foot B C ON OFF ON 4 452 Lock out input ON yes OFF no no function B C ON OFF ON 5 521 Needle position at sewing stop before seam end ON needle position 2 top OFF needle position 1 bottom B C ON...

Page 60: ...ead lever up B C 0 255 226 705 Needle position 5 Magnetic thread trimming end of cutting signal 1 start of cutting signal timing 1 B C 0 255 200 706 Needle position 6 Pneumatic thread trimming start o...

Page 61: ...0 80 0 770 Lift delay for the presser foot in pedal posi tion 1 C 10 250 80 789 Needle position 10 location finding posi tion B C 0 255 239 797 Hardware test ON yes OFF no C 0 1 0 798 User level C 0...

Page 62: ...igher ranking position controller for standstill brake C 1 25 15 897 MINI motor variant 1 long 0 short C 0 1 0 898 Motor current limit ON 15A OFF 10A C ON OFF OFF 9 900 Additional proportional amplifi...

Page 63: ...4 2 1103 Maximum power for the stepping motor 1 C 1 100 90 1104 Reducing power for the stepping motor 1 C 0 60 50 1105 Start stop time for the stepping motor 1 Time for one step in start stop speed C...

Page 64: ...current directly after mains on ERROR 66 Short circuit ERROR 67 Mains off ERROR 68 Excess current during operation ERROR 69 No increments ERROR 70 Motor blocked ERROR 71 No incremental encoder connect...

Page 65: ...ug Risk of injury due to acci dental machine start up The following tasks are recommended during single shift operation to avoid operational errors O O Tilt machine backwards O O Clean the hooks and h...

Page 66: ...anger of injury by crushing between the machine and the table top Only use oil with a centre viscosity of 22 0 mm2 s at 40 C and a density of 0 865 g cm3 at 15 C We recommend PFAFF sewing machine oil...

Page 67: ...Switch off the machine Detach the compressed air tube on the maintenance unit Emptying the water tank O O The water tank 1 empties itself automat ically after the compressed air tube for the maintenan...

Page 68: ...tive to the Internet download the parts list can also be requested as a hard copy under order no 296 12 19 278 91 100 296 25 2x 11 108 174 25 11 330 958 15 System 134 KK 91 262 250 91 91 262 377 91 99...

Page 69: ...Wearing Parts 69 91 171 049 05 99 137 151 45 91 700 996 15 95 774 464 25 91 171 042 05 11 108 087 15 91 264 235 15 91 264 338 91 11 108 222 15 91 264 240 05 11 108 084 15 2x...

Page 70: ...is an authorized licensee of the PFAFF trademark PFAFF Industriesysteme und Maschinen GmbH Hans Geiger Str 12 IG Nord D 67661 Kaiserslautern Tel 49 6301 3205 0 Fax 49 6301 3205 1386 E mail info pfaff...

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