296-12-18 647/002Betriebsanleitung engl. 06.2009
Supplement to the instruction
and adjustment manual for the
PFAFF
487, 489
and
5487
-918/55
Page 1: ...296 12 18 647 002 Betriebsanleitung engl 06 2009 Supplement to the instruction and adjustment manual for the PFAFF 487 489 and 5487 918 55...
Page 2: ...of PFAFF Instruction Manuals whether in whole or in part is only permitted with our previous authorization and with written reference to the source PFAFF Industriesysteme und Maschinen AG Hans Geiger...
Page 3: ...ut 26 6 01 Seam program input 27 6 01 01 Basic settings for seam program input 27 6 01 02 Seam program input with the Creating adjusting a program functionen 29 6 01 03 Seam program input with the Cre...
Page 4: ...g motor errors 48 7 05 Explanation of the error messages 49 7 06 Table of inputs 50 7 07 Table of outputs 50 7 08 Service menu 51 7 09 Carry out a cold start 52 7 10 Internet update of the machine sof...
Page 5: ...ry The PFAFF 5487 918 55 is used to sew two thread chain stitch seams in industry Any and all uses of this machine which have not been approved of by the manufacturer are considered to be inappropriat...
Page 6: ...d If the symbols or texts are framed these show functions which can be selected by pressing the appropriate position on the monitor By pressing the corresponding function this is carried out or switch...
Page 7: ...5487 The stitch condensation is switched on and off by pressing a key When programming the seam Sew the seam section with condensed stitches Activated functions are shown with inverted symbols Unfram...
Page 8: ...ed in parameter 209 Number keys 0 14 The previously allocated amount of fullness is called up by pressing a key When two neighbouring number keys are pressed simultaneously the corresponding average v...
Page 9: ...l plugs as labelled to the control box Screw the earth cable from the sewing head to earth point A With an earth cable connect earth point C and D to earth point A Screw the earth cable from the main...
Page 10: ...control unit P320 ED Switch on the machine Call up the input mode Call up the service function Call up the motor service function Press this key for the machine to learn the transmission ratio Attenti...
Page 11: ...Call up the input mode Call up parameter 301 301 Turn the balance wheel in the direction of rotation until the needle point descending from above is flush with the top edge of the needle plate Conclud...
Page 12: ...rvice function By turning the balance wheel in the sewing direction ascertain the number of incre ments per turn this maximum value appears under POS in the display before the rea ding jumps back to 0...
Page 13: ...ogram number 1 and 2 Sewing with fixed programs Program number 3 to 49 Programmed sewing 4 Preparation All regulations and instructions in this Instruction Manual are to be observed Special attention...
Page 14: ...menu Select program number 0 Confirm the selection and quit the selection menu Enter the desired value with the appropriate arrow keys If necessary allocate the current fullness amount to one of the n...
Page 15: ...800 4 03 Entering altering the code number Switch on the machine Call up the input mode Select parameter 800 Select the code number input menu Enter the code number on the number keys factory code se...
Page 16: ...without having to enter the code number again Select parameter 810 Take over the code number entered 800 Call up the code number input menu and enter the desired code number 800 0487 Take over the new...
Page 17: ...l Switch on the machine Call up the input mode Select the service menu Select control panel functions Change the display contrast Switch the key tone off or on Never reduce the display contrast to the...
Page 18: ...displayed on the control panel and can be altered directly by using appropriate function just as the functions at the beginning and the end of the seam and the needle and sewing foot positions Switch...
Page 19: ...When this function is activated the needle moves to its highest position after sewing stops Thread trimming When the function is activated enables thread trimming with the pedal function Sewing foot r...
Page 20: ...tch on the condensed stitches function and call up the menu for entering the values 1 30 stitches can be entered In each case change the number of stitches for the condensed stitches or the number of...
Page 21: ...of 2 5 mm When se wing with shorter stitch lengths the gathering intensity is increased with lon ger stitch lengths it is reduced accordingly Switch on the machine and select program number 1 or 2 se...
Page 22: ...g stops Thread trimming When the function is activated enables thread trimming with the pedal function Sewing foot raised When this function is activated the sewing foot is raised after sewing stops S...
Page 23: ...ection the corresponding parameters for seam section number fullness with fullness adjustment and the number of stitches length of seam section are displayed To control the seam sequence the current s...
Page 24: ...ion Program interruption Interrupts the program sequence see Chapter 5 03 01 Program interruption Thread trimming When the function is activated enables thread trimming with the pedal function Sewing...
Page 25: ...planation of the error messages 5 03 01 Program interruption With the program interruption function the programmed seam sequence is interrupted e g if the thread breaks Interrupt program sequence If n...
Page 26: ...alue Change the value of the selected parameter see Chapter 7 02 02 Example of a parameter input Software information Calls up information about the current machine software Creating adjusting a progr...
Page 27: ...select the program number and the basic settings of the seam program which is to be sewn 6 01 01 Basic settings for seam program input The basic settings in the creating adjusting a program and the t...
Page 28: ...h right seam only Sewing program with left and right seam beginning with the left seam Conclude the input of the basic settings and change to the seam section input see Chap ter 6 01 02 Seam program i...
Page 29: ...fullness see Chapter 4 02 Inputting fullness Alter the maximum speed for the current seam section These functions are used to scroll through the current seam program The current seam section is displ...
Page 30: ...t the seam end or program end If entering only one seam only the right or only the left seam the program end is set in the desired seam section In the same way as the program end the seam end is set w...
Page 31: ...Chapter 6 01 01 Basic settings for seam program input Before sewing starts the following displays and functions appear on the screen Enter the seam start functions see Chapter 6 01 04 Entering the fu...
Page 32: ...nsed stitches defined during the input of the functions for the end of the seam section will be carried out after the seam program input has been conclu ded Up to 30 stitches will be sewn Danger of in...
Page 33: ...the values 1 9 stitches can be entered PFAFF 5487 Switch on the condensed stitches function and call up the menu for entering the values 1 30 stitches can be entered In each case change the number of...
Page 34: ...s function and call up the menu for entering the values 1 30 stitches can be entered In each case change the number of stitches for the condensed stitches or the number of backtack stitches with the a...
Page 35: ...ter 5 01 Manual Sewing Switch the needle raised function on or off see Chapter 5 01 Manual Sewing Conclude the input and change to programmed sewing It is not possible to set every combination of func...
Page 36: ...put mode Call up the creating adjusting a seam program function and enter program number 4 Set the seam type right seam by pressing until the appropriate symbol appears Call up the menu for comment in...
Page 37: ...e to the next seam section and set value 40 for the number of stitches Conclude the input of the end of the seam section Change to the input of the second seam section Enter the value 20 for the fulln...
Page 38: ...third seam section Enter the value 0 for the fullness Call up the menu for the input of the end of the seam section Switch on the function for changing to the next seam section by pedal Switch on the...
Page 39: ...teach in function and enter program number 11 Set the seam type right seam by pressing until the appropriate symbol appears Call up the menu for comment input Enter the comment TEACH with the keyboard...
Page 40: ...ion Use the pedal function to sew the second seam section Operate the knee switch Enter the value 0 for the fullness Sew the first seam section using the pedal function Change to the input of the seco...
Page 41: ...takes up to 20s until the card is detected Switch on the machine Call up the input mode Call up program administration Read SD Card and machine memory again Explanation of the functions Input mode Ca...
Page 42: ...ied to from SD Card or can be deleted on the SD Card filename MDAT Format SD Card The Format function formats the SD Card If the SD Card is not readable it is new formatted If the SD Card is readable...
Page 43: ...ice Requirement With the fullness set at 0 the stitch length at 2 5 and the adjustment gauge 5 fitted the roller 2 should be touching pressure sleeve 4 Fig 7 01 Switch on the machine Press key 0 on ke...
Page 44: ...ction the input mode is called up in which the individual parameters can be called up directly With a code it is possible to protect all or individual parameter groups against unauthorised access Sele...
Page 45: ...nt 45 7 02 02 Example of a parameter input Switch on the machine Call up the input mode e g call up parameter 113 switch beep tone for section change on off e g switch beep tone on value ON Conclude t...
Page 46: ...value keyboard 0 9 0 212 Not speed variation with change of fullness OFF ON OFF 213 program interruption with pedal position 2 OFF ON OFF 3 301 Position Needle point at top edge needle plate P320ED 0...
Page 47: ...15 708 Maximum moment for rest brake 0 100 0 709 Minimum machine speed 3 64 6 710 Maximum machine speed 487 489 5487 1 55 0 42 55 711 Maximum motor speed 487 489 5487 1 55 0 42 55 712 Positioning spe...
Page 48: ...810 Enter access code 0 9999 3800 7 04 Sewing motor errors Message Description 33 Invalid parameter value 34 Brake path too short 35 Communication error with limit control 36 Switch on sequence not r...
Page 49: ...stitch counter 37 Time out for stop command after x stitches 38 Time out for initialization xxx error bytes of sewing motor control unit see list Motor Errors E003 Section E004 End of section E005 Pe...
Page 50: ...ot assigned E14 not assigned E15 not assigned E16 Reference for fullness adjustment 7 07 Table of outputs O1 Raise sewing foot O1 1 and O1 2 O2 Thread trimmer O2 1 and O2 2 O3 not assigned O4 not assi...
Page 51: ...art See Chapter 7 09 Carry out a cold start Motors After this function has been called up the stepping motors for fullness and for the sewing motor can be moved Basic position of the stepping motor Af...
Page 52: ...ld start Switch on the machine Call up the input mode Call up the service menu Carry out a cold start After a cold start all programmed values are set back to their status at the time of delivery All...
Page 53: ...y control is carried out and if necessary a cold start More information and assistance is at your disposal in the file PFPHILFE TXT which can be called up from the PFP boot program by pressing the hel...
Page 54: ...g X1A RS232 interface 1 Control panel BDF T1 X1B VSS OTE Sewing head identification X3 Incremental transmitter control unit XR3 Incremental transmitter sewing motor XS3 Sychronizer PD3 X4B Stepping mo...
Page 55: ...55 8 01 02 Circuit diagrams 91 191 525 95 P320 ED P323 MS 91 191 525 95 Part 1 Version 20 09 07 Circuit diagrams...
Page 56: ...56 P320 ED P323 MS Circuit diagrams Version 20 09 07 91 191 525 95 Part 2...
Page 57: ...57 91 191 525 95 Part 3 Version 20 09 07 Circuit diagrams P320 ED P323 MS...
Page 58: ...58 P320 ED P323 MS Circuit diagrams Version 20 09 07 91 191 525 95 Part 4...
Page 59: ...Note...
Page 60: ...und Maschinen AG is an authorized licensee of the PFAFF trademark PFAFF Industriesysteme und Maschinen AG Hans Geiger Str 12 IG Nord D 67661 Kaiserslautern Telefon 49 6301 3205 0 Telefax 49 6301 3205...
