PEUGEOT 207 Spider Technical Instructions Download Page 2

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Ce document est la propriété de Peugeot Sport et ne peut être reproduit ou communiqué sans autorisation.

This document is the property of Peugeot Sport and may not be copied or circulated without permission.

207 Spider Technical Instructions

NOT 207 SPI-80

TECHNICAL INSTRUCTIONS

Study

Ver.

Date

Pages

W.Briand

Study

Ver.

14/03/2007

Date

OCM

Pages

Summary of Contents for 207 Spider

Page 1: ...TECHNICAL INSTRUCTIONS...

Page 2: ...chnical Instructions NOT 207 SPI 80 TECHNICAL INSTRUCTIONS TECHNICAL INSTRUCTIONS Study Ver Date Pages 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 E D I T I O N S 01 01 01 01 01 01 01...

Page 3: ...copied or circulated without permission 2 207 Spider Technical Instructions NOT 207 SPI 80 01 01 Pages 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 E D I T I O N S 01 01 01 01 01 01 01 01 01 01...

Page 4: ...rty of Peugeot Sport and may not be copied or circulated without permission 3 207 Spider Technical Instructions NOT 207 SPI 80 Table of contents General points page 4 Equipment page 13 Body page 17 El...

Page 5: ...riven 2 ACC variable intake timing device hydraulic tappets Timing 16 No of valves 4 No of cylinders 6 500rpm Max engine speed 240 N m Max torque 128kW Power 1598 cm3 CC Twin scroll fixed geometry Typ...

Page 6: ...hang 4 131 mm 1 854 mm Overall length Overall width DIMENSIONS WEIGHT CAPACITY Standard mechanism and single fritted disk Clutch Self locking three disk 45 80 slopes Differential Sequential using stee...

Page 7: ...al points The left hand drive 207 Spider meets the requirements of FIA regulations It is sold by the Peugeot Sport Boutique and intended exclusively for use on competitive racing circuits The Peugeot...

Page 8: ...number gearbox serial number engine ECU serial number gearbox ECU serial number data logger serial number Worn or damaged parts must be replaced with Genuine PEUGEOT or PEUGEOT SPORT parts referenced...

Page 9: ...ied or circulated without permission 8 207 Spider Technical Instructions NOT 207 SPI 80 General points Towing 207 Spider has two towing rings in the front fixed to the chassis with a strap at the rear...

Page 10: ...d may not be copied or circulated without permission 9 207 Spider Technical Instructions NOT 207 SPI 80 General points Lifting The Spider can be raised with a jib crane by passing a strap through the...

Page 11: ...pit chassis rear cradle No modifications or repairs of any type whatsoever are authorised on the three parts that make up the tubular chassis You must go to the service provider approved by Peugeot Sp...

Page 12: ...ent structure crash box The structure of 207 Spider is impact absorbent in the front and is joined to the chassis This is attached to the front cradle using the following fastenings Crash box front at...

Page 13: ...NG PLATE 903912268A 16 8 CRASH BOX ATTACHMENT COIL 903912258B 15 6 COIL WASHER OF THE SHELL MOBILE PLATE 903915348B 14 6 COIL WASHER OF THE CRASH BOX MOBILE PLATE 903912248B 13 1 CRASH BOX 1 903912238...

Page 14: ...the regulations explained below are complied with Place a plastic bag with a capacity of at least 130 litres such as a refuse sack under the driver s body in the driving position for moulding with the...

Page 15: ...ated behind the wheel must be at least 80 mm distant from Line A linking the top of the front and rear structures Art 258A 16 1 1 To mould the bucket seat with the car body installed you can take the...

Page 16: ...are attached with 2 M8 nuts on the frame of the seat back Depending on the size of the driver the straps can be attached in either the top or bottom position using the openings on the aluminium claddi...

Page 17: ...he fire extinguisher provided as standard on 207 Spider is a mechanically triggered 4 litre LIFELINE ZERO 2000 The driver can activate the extinguisher from the inside with the handle It is activated...

Page 18: ...may not be copied or circulated without permission 17 207 Spider Technical Instructions NOT 207 SPI 80 Body The parts of the body 10 6 7 11 8 2 1 4 5 3 9 Exploded view of the body 1 Flat base 2 Front...

Page 19: ...or circulated without permission 18 207 Spider Technical Instructions NOT 207 SPI 80 Body The following is the order for assembling and dismantling the body Front cradle Cockpit chassis Rear cradle C...

Page 20: ...t tre reproduit ou communiqu sans autorisation This document is the property of Peugeot Sport and may not be copied or circulated without permission 19 207 Spider Technical Instructions NOT 207 SPI 80...

Page 21: ...reproduit ou communiqu sans autorisation This document is the property of Peugeot Sport and may not be copied or circulated without permission 20 207 Spider Technical Instructions NOT 207 SPI 80 Body...

Page 22: ...et ne peut tre reproduit ou communiqu sans autorisation This document is the property of Peugeot Sport and may not be copied or circulated without permission 21 207 Spider Technical Instructions NOT 2...

Page 23: ...produit ou communiqu sans autorisation This document is the property of Peugeot Sport and may not be copied or circulated without permission 22 207 Spider Technical Instructions NOT 207 SPI 80 Body Ov...

Page 24: ...e follow the following recommendations for their use Fitting the dzus 1 4 turn The body mountings on the 207 Spider are Dzus EHF 55 with S5 375 springs The recommended drillings are Each part is attac...

Page 25: ...he cockpit against the front plate on the passenger side and held in place with foam It is protected by an aluminium housing screwed to the chassis with 3 M8 screws with a cover made from a fibreglass...

Page 26: ...muniqu sans autorisation This document is the property of Peugeot Sport and may not be copied or circulated without permission 25 207 Spider Technical Instructions NOT 207 SPI 80 Electrical Important...

Page 27: ...ctions NOT 207 SPI 80 Electrical Infrared sensor The Spider is fitted with an on board chronometer not official Depending on the direction of the race circuits position the infrared sensor on the righ...

Page 28: ...a park battery They are fitted on the front right bow The data socket is reserved exclusively for use by Peugeot Sport technical officers Transponder for the official chronometer It is compulsory to...

Page 29: ...ssion 28 207 Spider Technical Instructions NOT 207 SPI 80 Electrical Multifunction screen The 207 Spider welcome screen is displayed for 3 seconds when you turn on the system if the engine speed is ze...

Page 30: ...the configuration screen Parameters The Water Temperature or Oil Pressure icons flash when there is an abnormal reading The four icons below are used by the sensor indicator for the chronometer A sen...

Page 31: ...tes that the system has detected a fault at least one fault code present in the diagnostic system The fault code must be located using the diag screen when you next return to the stand If the default...

Page 32: ...check the correct operation of all the digital inputs to the ECU 0 no digital input activated nominal value for the car while running 1 digital input no 1 of the GEARBOX UP SHIFT switch is activated...

Page 33: ...erly selected in between two gears the gear 7 will be displayed which is on the Race screen 8 Med17 4 5Vref1 Value in volts of the no 1 5 V power supply to the ECU 9 MED17 4 5Vref2 Value in volts of t...

Page 34: ...20 CmdVVT Value in of the Cyclical Opening Ratio of the VVT solenoid valve 21 PosPap1 Electrical value of track 1 of the electronic throttle valve in volts 22 PosPap2 Electrical value of track 2 of t...

Page 35: ...al Instructions NOT 207 SPI 80 Electrical Diagnostic screen Use this mode to display and decode the fault code numbers Diag If there are no faults the No faults screen is displayed see below If there...

Page 36: ...SPI 80 Electrical Chrono screen The last 17 times along with the best time are stored and displayed on this screen The first time b is the best reference time The best time for the series flashes Thi...

Page 37: ...indow Configuration screen Use this screen to modify the following parameters display text language French or English best round time delete time for warning pop up messages screen brightness type of...

Page 38: ...e wiring bundles on the 207 Spider are specific to the car Under no circumstances may they be changed or modified Splicing or the addition of additional bundles not delivered with the vehicle are not...

Page 39: ...Peugeot Sport et ne peut tre reproduit ou communiqu sans autorisation This document is the property of Peugeot Sport and may not be copied or circulated without permission 38 207 Spider Technical Ins...

Page 40: ...cted to the cut out switch output C01 B C01 C C01B A C01A A V BATT CC FIA 5A fire fuse F18 5A stop fuse F17 3A transponder fuse F16 15A PPet fuse F15 12V ECM 15A fuse F14 12V ECM 30A fuse F13 AVC A ma...

Page 41: ...niqu sans autorisation This document is the property of Peugeot Sport and may not be copied or circulated without permission 40 207 Spider Technical Instructions NOT 207 SPI 80 F01 F02 F03 F04 F05 F06...

Page 42: ...80 Electrical Controls console The 207 Spider dashboard consists of 4 sub units a control panel to the driver s left a multi function screen at the level of the steering wheel an indicator light panel...

Page 43: ...ash indicators and central console There are three indicators on the dash Upshift Alarm and Warning the central console consists of 3 push buttons Neutral Reverse and Lever refer to the section on the...

Page 44: ...copied or circulated without permission 43 207 Spider Technical Instructions NOT 207 SPI 80 Engine Identification The identification is engraved on the front of the cap housing It includes A Regulato...

Page 45: ...OT 207 SPI 80 Engine Cooling circuit 2 radiators placed in series but not symmetrically on either side of the vehicle cool the car Total circuit volume 6 litres Left hand radiator 11 Right hand radiat...

Page 46: ...C You should drain practically all the coolant from the system When reassembling make sure that the guide bearings are tightened properly dismantle the drain hose from the left hand radiator as shown...

Page 47: ...A to disengage the water pump drive roller A torsion bar integrated in the automatic tension regulator regulates the belt tension A pin in red on the right hand drawing maintains the belt in the idle...

Page 48: ...o the engine and the gearbox the various power train sensors and probes oil sensor catalytic converter probe and so on Drain the water circuit and disconnect all the engine hoses Remove the wheels and...

Page 49: ...m the chassis Using the hoist take out the engine from the top by raising the right side of the engine Make sure that the car remains well balanced on the vehicle lift or the tripod stand Reassembling...

Page 50: ...nscrewing the plug next to the STAUBLI N B before you fill the tank using the STAUBLI the competition driver should make sure to unscrew the plug to prevent pressure from mounting in the tank The airi...

Page 51: ...ghs some 38 5 kg without the reverse cable It is fitted with friction disk auto lock and ramp clutch pressure plates It is assembled in special SADEV aluminium housing The clutch control is mechanical...

Page 52: ...ramp rate 80 Preload new cold 8 Mr DaN NB When the auto lock is run in the preload falls by about 15 NB Measured cold workshop the preload is about 15 higher than when measured warm Lubrication Capac...

Page 53: ...iometer until you reach the correct value 11 234 191 147 105 64 43 22 6 5 4 3 2 1 No R Value Gears Gear change procedure The gear change system is pneumatic Sufficient pressure is required for the sys...

Page 54: ...uctions NOT 207 SPI 80 Gearbox Note the gear control system has a security device to avoid excess engine speed when downshifting You cannot shift down to a lower gear if the estimated engine speed is...

Page 55: ...and may not be copied or circulated without permission 54 207 Spider Technical Instructions NOT 207 SPI 80 Gearbox Primary line Clutch shaft 10 Transmission input shaft 9 6th gear 8 5th gear 7 4th gea...

Page 56: ...ider Technical Instructions NOT 207 SPI 80 Gearbox Secondary line Cannula 16 NJ2206 bearing 15 REV wheel 14 6th gear 13 Sliding sleeve holder 5 6 12 5th gear 11 4th gear 10 3rd gear 9 Shouldered bushi...

Page 57: ...tch Dry cerametallic single disk clutch Standard diaphragm push type mechanism Manual adjustment cable control Stop Tightening torque for the mechanism s screws 2m daN Procedure for replacing the disk...

Page 58: ...RBOX dismantle reassemble Every 2nd meeting 550km Check and ensure conformity if required Auto lock preload Each overhaul Replace Differential housing cover screw Each overhaul Replace Torque ring scr...

Page 59: ...Sport and may not be copied or circulated without permission 58 207 Spider Technical Instructions NOT 207 SPI 80 Running gear Tyres The tyres are MICHELIN Slick type S8B P2C rain tyre Front dimension...

Page 60: ...e spindle on the hub 10 3 5 m daN CHC M8x30 screw Fit the connecting rods onto the rear cradle 9 3 5 m daN CHC M8x50 screw Fit the rear cradle bearing onto the chassis 8 3 5 m daN CHC M8x55 screw Fit...

Page 61: ...without permission 60 207 Spider Technical Instructions NOT 207 SPI 80 Running gear The camber specified by the regulation is obtained by adding spacers behind the upper and lower suspension clevis Ca...

Page 62: ...207 Spider Technical Instructions NOT 207 SPI 80 Running gear Important in view of the 2mm extra thickness behind the front fastening point of the rear lower left hand triangle insert a set ring 90 39...

Page 63: ...nut Fit the spindle on the hub 10 3 5 m daN CHC M8x30 screw Fit the connecting rods onto the rear cradle 9 3 5 m daN CHC M8x50 screw Fit the rear cradle bearing onto the chassis 8 3 5 m daN CHC M8x55...

Page 64: ...nd lower pins are differentiated by their threaded parts The gun 3 must be assembled after you cool it in the freezer and then heat the hub carrier upper bore M16 HUB CARRIER SPINDLE 903919118A 10 NYL...

Page 65: ...the 5 grooves on the shock absorber body The front and rear shock absorbers are different FRONT SPRING 903918028B 10 REAR SPRING 903918038B 10 SHOCK ABSORBER LOCK NUT 903941368A 9 SHOCK ABSORBER HEAD...

Page 66: ...lated without permission 65 207 Spider Technical Instructions NOT 207 SPI 80 Running gear Adjusting the body heights 207 Spider features adjustable suspension tie rods to adjust the height of the body...

Page 67: ...art engineered to crumple in the event of frontal impact FIA approved The Quick release system means the steering wheel can be released simply by pressing down on the disk behind the wheel The steerin...

Page 68: ...pider Technical Instructions NOT 207 SPI 80 Department Steering rack The steering rack is fastened with 2 M14 x 110 screws to the front cradle tightening torque 20 m daN It is coupled to an electric p...

Page 69: ...68 207 Spider Technical Instructions NOT 207 SPI 80 Brakes Adjusting the position of the pedal unit The position of the pedal unit can be adjusted lengthwise over a course of 40mm step by step To do...

Page 70: ...autorisation This document is the property of Peugeot Sport and may not be copied or circulated without permission 69 207 Spider Technical Instructions NOT 207 SPI 80 Brakes Adjusting the position of...

Page 71: ...7 Spider Technical Instructions NOT 207 SPI 80 Brakes Adjusting the pedal unit tilt The brake pedal angle is adjustable by tightening or loosening the stems of the master cylinder However you must be...

Page 72: ...port and may not be copied or circulated without permission 71 207 Spider Technical Instructions NOT 207 SPI 80 Brakes Characteristics Front and Rear disk ventilated 283 mm 26 mm thick Front and rear...

Page 73: ...5x30 ISO 4762 CHC SCREW 903940588A 20 2 BRAKE FLUID TANK 903919488A 19 2 MASTER CYLINDER CONTAINER HOSE 903940708A 18 1 TE DASH 3 903940698A 17 1 STOP CONTACTOR 903940648A 16 1 REAR LH CALLIPER HOSE 9...

Page 74: ...circuit is filled tighten the bleeder screws and press the brake pedal several times Keeping your foot on the brake loosen one of the bleeder screws to release the air in each calliper and press the p...

Page 75: ...207 SPI 80 Roadholding 2 600 mm maximum MAXIMUM WHEELBASE 1615 4 mm 1505 4 mm TRACK 20x1 5 mm 25x1 5 mm ANTI ROLL 600 lbs in 900 lbs in SPRING Not adjustable CASTER ANGLE Upper triangle 2 spacers Low...

Page 76: ...ugeot Sport et ne peut tre reproduit ou communiqu sans autorisation This document is the property of Peugeot Sport and may not be copied or circulated without permission 75 207 Spider Technical Instru...

Page 77: ...s autorisation This document is the property of Peugeot Sport and may not be copied or circulated without permission 76 207 Spider Technical Instructions NOT 207 SPI 80 3 rue Lat co re B P 68 78143 V...

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