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BR 230/400-10...400

3. When using braking devices with separate braking contactors (devices with rated currents 

from 40A up), braking contactor and motor contactor have to be interlocked against each 
other. (Electrical interlock with break contact)

11.3 Commissioning

Sequence of commissioning:

1. Disconnect plant from supply mains.
2. Connect current measuring instrument to the supply line from the braking device to the 

motor. The adjustment of the braking current (r.m.s. value) requires a moving-iron 
instrument. Do not use clamp-on probes or moving-coil instruments. The true r.m.s. value 
is to be measured by using a current probe.

3. Turn potentiometer "t" to right stop (maximum).
4. Turn potentiometer "I" to left stop (minimum).
5. Switch on the plant.
6. Initiate braking by switching the motor contactor ON/OFF.

Note:

When putting the device into operation for the first time, the braking current 
should be checked with a true r.m.s. measuring instrument. Clamp-on 
probes or digital multimeters may only be used if they can measure the true 
r.m.s..

Adjusting the braking current

Adjust the braking current as small as possible, in order to avoid unnecessary heating of the 
power semiconductors and the motor. This is especially important in the case of frequent 
operation. We recommend to limit the maximum braking current to double rated motor current.
The required braking torque is to be adjusted with the potentiometer "I". It is important that the 
braking current does not exceed the rated device current that is indicated on the nameplate of the 
device.
If the braking current is adjusted to a too high value, the braking devices will be switched off 
immediately.

Warning note:

The devices do 

not

 have a current control or overcurrent cut-off function.

If the potentiometer “I“ is turned up to an accordingly high level, the braking 
current may be higher than the rated device current and can thus destroy the 
braking device.

If, due to non-compliance with the above adjustment instructions, the current has been set to a 
too high value, it may happen that in the case of devices up to 20A the braking current will be 
switched off after approx. 0.5s.
In the event, adjust the braking current “I“ downwards so that the required braking time is reached 
again.

Summary of Contents for BR 230-10

Page 1: ...e l e c t r o n i c Quality is our Drive Assembly and Commissioning Instructions Braking Devices BR 230 400 10 400...

Page 2: ...and outputs 8 8 1 Control inputs 8 8 2 Control outputs 8 9 Potentiometers 9 10 Technical data 10 10 1 Ambient conditions 10 11 Commissioning 11 11 1 Mounting instructions 11 11 2 Connection 11 11 3 C...

Page 3: ...nst danger or to help you to prevent the device from being damaged Caution Danger to life through electric shock When you see this sign always make sure that the device is de energized and secured aga...

Page 4: ...sociation and the trade associations apply in Germany The user must ensure that the drive turns into a safe operating state following a device failure in the event of maloperation or if the control un...

Page 5: ...xisting systems possible also available for special voltages for all asynchronous motors 4 Usage to the intended purpose The devices of the BR series are electrical equipment that is used in industria...

Page 6: ...limits The following harmonized standards have been applied EN 60947 1 Low voltage switchgear and 2008 controlgear General rules EN 60947 4 2 Low voltage switchgear and 2007 controlgear Contactors and...

Page 7: ...10 400 6 Block diagram X6 main contactor interlock Devices from 40A on braking contactor external U V Braking contactor control L1 L2 N Pulse stage X5 Interlock braking signal X3 X4 Timing control St...

Page 8: ...ranges Experience shows that a braking current amounting to double rated motor current has a good braking effect When commissioning the device the braking current for safety reasons has to be checked...

Page 9: ...A up braking contactor external Control terminals Designation Description X3 X4 Starting contact Connection of a break contact of the motor contactor Control terminals Designation Description X1 X21 C...

Page 10: ...braking time special device has to be used I Adjusting the braking current Adjust the braking current as small as possible in order to avoid unnecessary heating ot the power semiconductors and the mo...

Page 11: ...braking current 20 20 15 15 15 15 15 I t value of power sem iconductors A s 40 680 8000 8000 8000 80000 320000 Braking voltage 0 130VDC at 220 240V 0 220VDC at 380 415V Braking time 2 14s other times...

Page 12: ...o adjoining devices is kept Above and underneath the housing a minimum distance of 50mm is to be kept 11 2 Connection The braking device has to be connected according to the attached connection diagra...

Page 13: ...e the true r m s Adjusting the braking current Adjust the braking current as small as possible in order to avoid unnecessary heating of the power semiconductors and the motor This is especially import...

Page 14: ...d instead Tip By connecting contacts in parallel it is often possible to use a lower priced contactor of a smaller design 12 2 Dimensioning of pre fuses Basically two types of fuse protection are avai...

Page 15: ...ary to select gR fuses featuring cutoff I t values of the ranges indicated in table 2 column 4 In this connection the current value of the selected fuse should not be smaller than the braking current...

Page 16: ...e BR 230 400 40 400A type are designed for a cyclic duration factor c d f of 15 and allow the following braking frequencies Attention If braking times exceeding 40s are required it is absolutely neces...

Page 17: ...king times exceeding 40 seconds for braking devices of the BR type up to 40A 0 0 10 0 20 0 30 0 40 0 50 0 60 0 70 0 80 0 90 0 100 0 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 36...

Page 18: ...ions All dimensions in mm 100 120 73 BR 230 10 20 BR 400 10 20 185 225 with BR 230 400 200 400 200 240 with BR 230 400 200 400 146 286 with BR 230 400 400 175 315 with BR 230 400 400 Depth 172mm BR 23...

Page 19: ...res are e g to connect reactors 3mH or a suitable mains filter in series before the soft starter or to connect X capacitors 0 15 F in parallel to the supply voltage terminals F1 F2 Attention If in spi...

Page 20: ...BR 230 400 10 400 19...

Page 21: ...20 BR 230 400 10 400...

Page 22: ......

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