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BR 230/400-10...400 

7

7.

Functional description (see connection diagram)

After switching on the operating voltage on L1 and L2 the main contactor interlock (terminal 
X5,X6) closes. The motor can be started.
A starting logic makes sure that braking is not yet initiated when the plant is switched on with the 
master switch while the motor is still switched off.
The fully automatic run of the braking interval starts with the switch-off of the motor contactor 
which at the same time closes the contact (terminal X3,X4). During braking the main contactor is 
interlocked via the contact (terminal X5,X6). After a delay time in which the remanent voltage of 
the motor decays to a value that is harmless for the power semiconductors (0.25sec. for small-
size braking devices, up to 1.5sec. for the 400A-version), the braking contactor pulls in. After-
wards an adjustable d.c. voltage is applied to the motor winding. The resulting magnetic field has 
a braking effect on the still rotating rotor. The d.c. voltage is generated by a thyristor generalized 
phase control. Special circuits protect the power semiconductors against overvoltage. With the 
potentiometer "I" the braking torque can be adjusted in wide ranges. Experience shows that a 
braking current amounting to double rated motor current has a good braking effect. When 
commissioning the device, the braking current, for safety reasons, has to be checked with a 
moving-iron instrument. Multimeters and clamp-on probes give wrong measurements and must 
not be used for this purpose. Value-adjustments higher than the rated device current are not 
allowed. If, due to heavy rotating masses to be slowed down, the braking time at rated device 
current is still too long, the next larger braking device has to be used.
With the potentiometer "t" the braking time can be adjusted from 2 to 14sec.. At the end of the 
adjusted braking time the braking voltage is switched off and the braking contactor drops out with 
delay. Thereupon the contact (terminal X5,X6) recloses, so that the motor can be started anew.

Warning note :

 When putting the device into operation for the first time, the braking current 

should be checked with a true r.m.s. measuring instrument. Clamp-on 
probes or digital multimeters may only be used if they can measure the true 
r.m.s..

Note:

If the braking time at rated device current is too short, due to the fact that the 
centrifugal masses to be slowed down are too large, a device featuring a 
higher rated current has to be used.

7.1

LED indicators

LED – green

mains voltage is applied, braking device is ready

LED – red

braking current flows

Summary of Contents for BR 230-10

Page 1: ...e l e c t r o n i c Quality is our Drive Assembly and Commissioning Instructions Braking Devices BR 230 400 10 400...

Page 2: ...and outputs 8 8 1 Control inputs 8 8 2 Control outputs 8 9 Potentiometers 9 10 Technical data 10 10 1 Ambient conditions 10 11 Commissioning 11 11 1 Mounting instructions 11 11 2 Connection 11 11 3 C...

Page 3: ...nst danger or to help you to prevent the device from being damaged Caution Danger to life through electric shock When you see this sign always make sure that the device is de energized and secured aga...

Page 4: ...sociation and the trade associations apply in Germany The user must ensure that the drive turns into a safe operating state following a device failure in the event of maloperation or if the control un...

Page 5: ...xisting systems possible also available for special voltages for all asynchronous motors 4 Usage to the intended purpose The devices of the BR series are electrical equipment that is used in industria...

Page 6: ...limits The following harmonized standards have been applied EN 60947 1 Low voltage switchgear and 2008 controlgear General rules EN 60947 4 2 Low voltage switchgear and 2007 controlgear Contactors and...

Page 7: ...10 400 6 Block diagram X6 main contactor interlock Devices from 40A on braking contactor external U V Braking contactor control L1 L2 N Pulse stage X5 Interlock braking signal X3 X4 Timing control St...

Page 8: ...ranges Experience shows that a braking current amounting to double rated motor current has a good braking effect When commissioning the device the braking current for safety reasons has to be checked...

Page 9: ...A up braking contactor external Control terminals Designation Description X3 X4 Starting contact Connection of a break contact of the motor contactor Control terminals Designation Description X1 X21 C...

Page 10: ...braking time special device has to be used I Adjusting the braking current Adjust the braking current as small as possible in order to avoid unnecessary heating ot the power semiconductors and the mo...

Page 11: ...braking current 20 20 15 15 15 15 15 I t value of power sem iconductors A s 40 680 8000 8000 8000 80000 320000 Braking voltage 0 130VDC at 220 240V 0 220VDC at 380 415V Braking time 2 14s other times...

Page 12: ...o adjoining devices is kept Above and underneath the housing a minimum distance of 50mm is to be kept 11 2 Connection The braking device has to be connected according to the attached connection diagra...

Page 13: ...e the true r m s Adjusting the braking current Adjust the braking current as small as possible in order to avoid unnecessary heating of the power semiconductors and the motor This is especially import...

Page 14: ...d instead Tip By connecting contacts in parallel it is often possible to use a lower priced contactor of a smaller design 12 2 Dimensioning of pre fuses Basically two types of fuse protection are avai...

Page 15: ...ary to select gR fuses featuring cutoff I t values of the ranges indicated in table 2 column 4 In this connection the current value of the selected fuse should not be smaller than the braking current...

Page 16: ...e BR 230 400 40 400A type are designed for a cyclic duration factor c d f of 15 and allow the following braking frequencies Attention If braking times exceeding 40s are required it is absolutely neces...

Page 17: ...king times exceeding 40 seconds for braking devices of the BR type up to 40A 0 0 10 0 20 0 30 0 40 0 50 0 60 0 70 0 80 0 90 0 100 0 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 36...

Page 18: ...ions All dimensions in mm 100 120 73 BR 230 10 20 BR 400 10 20 185 225 with BR 230 400 200 400 200 240 with BR 230 400 200 400 146 286 with BR 230 400 400 175 315 with BR 230 400 400 Depth 172mm BR 23...

Page 19: ...res are e g to connect reactors 3mH or a suitable mains filter in series before the soft starter or to connect X capacitors 0 15 F in parallel to the supply voltage terminals F1 F2 Attention If in spi...

Page 20: ...BR 230 400 10 400 19...

Page 21: ...20 BR 230 400 10 400...

Page 22: ......

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