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1. Check the Hydraulic Fluid Level, following 

the instructions in the Bleeding the pump 

section, if needed.
2. Determine which direction the frame 

needs to be bent.
3. Remove any obstructions that could be 

damaged or are in the way.
Note: When using the Pump (1) in a verti-

cal position, keep the Hose (3) end 

of the Pump downward.

4A. Using Ram (2):

a. Connect the appropriate Base 

(13,15,17) to the stationary side of 

the Ram (2), and connect the ap-

propriate head to the pushing end of 

the Ram.

 

GENERAL OPERATION

NOTICE During shipment or handling, air in the pump can become trapped in the 

hydraulic system causing the pump to malfunction. 

 

BEFORE USE

Bleeding The Pump:

1.  Set Pump (1) flat on a level surface.
2.  Remove the Fill Screw (A). The O-ring (B) should come off with it.
3.  The fluid level should be near the bottom of the opening. If required, add high grade 

hydraulic fluid.

4. Make sure the O-ring (B) is still in place around the Fill Screw (A) and thread the Fill 

Screw into the Pump securely. Do not use thread seal tape.

5.  Firmly close the Release Valve (C) by turning it clockwise.
6.  Press the tip of the Coupling (D) against a hard surface and pump the pump handle.
7.  Continue pumping, until the hydraulic fluid coming out the end of the coupler tip is free 

of air bubbles.

8.  Recheck the fluid level and add fluid if 

necessary.

9.  Turn the Release Valve counterclock-

wise to release the pressure in the pump 

and hose.

10. Change the hydraulic fluid yearly. 

Remove the Fill Screw (A) and tilt the 

Pump (1) to drain out the old fluid. Refill 

the hydraulic fluid and bleed the system 

several times to ensure all air is out of 

the system.

A

B

C

D

Fig. 4

WARNING: Read and understand all the previous sections before use of this product. Failure to 

comply with those sections may result in serious personal injury and/or property damage!

Note: When repairing larger body panel 

dents such as a dented door, fender 

or quarter-panel use the Rubber 

Head (11) on the pushing end.

b. If using the Flange Base (15) or 

Flange Head (14): Thread the Flange 

Base onto the Ram completely and 

align the Flange Head to it. The 

Flange Base and Flange Head must 

only be used together to prevent off-

center load.

c. Position the Ram (2) so that the Base 

is resting against a frame member 

opposite the damaged area. It must 

also be in line with the direction in 

which the damaged area needs to 

be pushed. The vehicle body part 

Summary of Contents for W1651

Page 1: ...scussed with the operators native language by the purchaser owner or his designee Make sure that the operator comprehends its contents Safety information shall be emphasized and understood prior to usage The product shall be inspected per the operating instructions Users of this product must fully understand these instructions Each person operating this product must also be of sound mind and body ...

Page 2: ...ime WARNING DO NOT operate this product if damaged during shipment handling or misuse Do not operate the product until the parts have been replaced or the fault rectified Failure to do so may result in serious personal injury or property damage All damaged parts must be repaired or replaced as needed prior to operating this product Check to see that all nuts bolts and fittings are secure before pu...

Page 3: ... or under the influence of drugs alcohol or medication A moment of inattention while operating may result in serious personal injury 11 Store tools equipment out of reach of children and other untrained persons Tools and equipment are dangerous in the hands of untrained users 12 Tool equipment service must be performed only by qualified repair personnel Service or maintenance performed by unqualif...

Page 4: ...m 1 4 Case 1 5 4 1 4 in Extension 1 6 10 in Extension 1 7 14 1 2 in Extension 1 8 20 1 2 in Extension 1 9 Flat Base 1 10 Ram Toe 1 11 Plunger toe 1 12 Wedge head 1 13 V base 1 14 Male Connector 1 15 Cap Head 1 16 Rubber head 1 Description Quantity Description Quantity 4 5 6 7 10 12 13 8 9 14 15 16 11 5 The Cap Head 15 is typically used on the pushing end to prevent slipping 6 The Rubber Head 16 is...

Page 5: ...ng to fit between the station ary side and the damaged area 1 Clean the end of the hose and the inlet on the Spreader Wedge 2 2 Unscrew and save the End Plugs located on the end of the hose and Spreader Wedge 2 3 Attach the Hose to the Spreader Wedge 2 as shown in figure 3 SETUP INSTRUCTIONS Note The Flange Base and Flange Head must only be used together to prevent an off center load Note When pos...

Page 6: ... of the Coupling D against a hard surface and pump the pump handle 7 Continue pumping until the hydraulic fluid coming out the end of the coupler tip is free of air bubbles 8 Recheck the fluid level and add fluid if necessary 9 Turn the Release Valve counterclock wise to release the pressure in the pump and hose 10 Change the hydraulic fluid yearly Remove the Fill Screw A and tilt the Pump 1 to dr...

Page 7: ...the Ram 4B Using Spreader Wedge 10 a Place the Spreader Wedge 10 so that the hinged pushing arm is rest ing against the part to be moved and the stationary arm is resting against a non movable base b Carefully hold the Spreader Wedge in position and apply the Pump 1 pressure 5 Once both ends have made contact move as far away as possible and continue to slowly apply pressure to the damaged area un...

Page 8: ...pose of the old hydraulic oil in accordance with local regulations d With the Pump upright completely fill the housing with a high quality hydraulic oil not included until the oil just begins to run out of the oil fill hole Be VERY CAREFUL not to allow dirt or foreign matter into the system CARE MAINTENANCE A B C D Fig 5 e Make sure the O ring B is still in place around the Fill Screw A and thread...

Page 9: ...aying any of the following symptoms the simple procedures shown below will correct the problem WARNING Remove all equipment from service before making adjustments Power unit may be low in fluid With pump on level surface and in down position remove filler plug and add clean hydraulic jack fluid to level of filler Power unit may be air bound Open the release valve a minimum of 2 full turns Pump the...

Page 10: ... 1 P17 Coupler 1 P18 Dust Proof Cover 1 P19 Ball 1 P20 Ball Cup 1 P21 Spring 1 P22 Safety Valve screw 1 P23 O ring 2 P24 Screw 1 P25 Plastic Cup 1 P26 Screw 1 P27 Nylon Ring 1 P28 Sealing Ring 1 P29 O Ring 1 P30 Nylon Ring 1 P31 Screw 1 P32 O Ring 1 P33 Nylon Ring 1 P34 Piston 1 P35 Pin 1 P36 Circlip 2 P37 Pin 1 P38 Handle Bracket 1 P39 Handle 1 P40 Handle Sleeve 1 P41 Screw 1 P42 Valve Base 1 P43...

Page 11: ...g 1 S11 Coupling Bolt 1 P11 O Ring 1 S12 Dust Cap 1 Description Qty Description Qty Description Qty R01 Cover 1 R02 Circlip 1 R03 Piston Rod 1 R04 Circlip 1 R05 Bushing 1 R06 Nylon Ring 1 R07 Sealing Ring 1 R08 Circlip 1 R09 Nut 1 R10 Spring 1 R11 Screw 1 R12 Protection Cup 1 R13 Ring 1 R14 Cylinder 1 R15 Screw 1 S10 Coupling Ring 1 S11 Coupling Ring 1 P11 O Ring 1 S13 Dust Cap 1 RAM ...

Page 12: ...erformance or reliability nor shall these warranties apply to any product or part which has been subject to misuse neglect accident or wear and tear incident to normal use and service PERFORMANCE TOOL does not authorize any other person to make any warranty or to assume any liability in connection with its products Except for warranties of title and the limited express warranties set forth above P...

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