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1.  Before each use, inspect the general 

condition of the product. Check for 

broken, cracked, or bent parts, loose or 

missing parts, and any condition that 

may affect the proper operation of the 

product. Any equipment that appears 

damaged in anyway must be removed 

from service. Have the problem cor-

rected before further use. DO NOT use 

damaged equipment.

2.  Replace worn or damaged parts with 

Performance Tool® replacement parts. 

Be sure that only qualified person-

nel perform repairs. DO NOT attempt 

to weld, rivet or otherwise repair this 

device.

 

CARE & MAINTENANCE

Monthly maintenance is recommended. Lubrication is critical to the ram and 

pump as they support heavy loads. Any restriction due to dirt, rust, etc. can cause 

either slow movement or cause extremely rapid jerks, damaging the internal com-

ponents. The following steps are designed to keep the pump and ram maintained 

and operational.

 

GENERAL OPERATION

must be stronger than the area to be 

bent or it may be damaged. A block 

of wood or a towel may be used to 

protect the body part.

d. Aim the pushing end towards the 

area that needs to be repaired, 

and slowly apply pressure with 

the Pump (1).

Note: To prevent damage, do not overex-

tend the Ram.

4B. Using Spreader Wedge (10):

a. Place the Spreader Wedge (10) so 

that the hinged (pushing) arm is rest-

ing against the part to be moved and 

the stationary arm is resting against a 

non-movable base.

b. Carefully hold the Spreader Wedge 

in position and apply the Pump (1) 

pressure.

5. Once both ends have made contact, move 

as far away as possible and continue to 

slowly apply pressure to the damaged area 

until the desired bend has been made.

CAUTION Keep hands away from contact 

areas and tight spaces. The 

tool may slip and cause injury.

6. When the damaged area has been bent to 

the desired position, slowly turn the Release 

Valve (10C) counterclockwise to release the 

hydraulic pressure and remove the Ram (2) 

or Spreader Wedge (10).
7. Clean all hydraulic ports and cover them 

with clean End Plugs to prevent contamina-

tion and damage.

3.  Before each use, thoroughly test the 

equipment for proper operation prior to 

its actual use. If the equipment appears 

not to be working properly, follow bleed-

ing instructions on page 6.

4.  When the product is not in use, ram and 

pump piston should be in fully down 

position to keep their machined surfaces 

free from corrosion. 

5.  Keep the surface of this equipment and 

its accessories free of hydraulic fluid 

and grease. Use only a mild detergent 

and damp cloth when cleaning. Do not 

use a flammable or combustible solvent 

to clean this tool or its accessories.

Summary of Contents for W1651

Page 1: ...scussed with the operators native language by the purchaser owner or his designee Make sure that the operator comprehends its contents Safety information shall be emphasized and understood prior to usage The product shall be inspected per the operating instructions Users of this product must fully understand these instructions Each person operating this product must also be of sound mind and body ...

Page 2: ...ime WARNING DO NOT operate this product if damaged during shipment handling or misuse Do not operate the product until the parts have been replaced or the fault rectified Failure to do so may result in serious personal injury or property damage All damaged parts must be repaired or replaced as needed prior to operating this product Check to see that all nuts bolts and fittings are secure before pu...

Page 3: ... or under the influence of drugs alcohol or medication A moment of inattention while operating may result in serious personal injury 11 Store tools equipment out of reach of children and other untrained persons Tools and equipment are dangerous in the hands of untrained users 12 Tool equipment service must be performed only by qualified repair personnel Service or maintenance performed by unqualif...

Page 4: ...m 1 4 Case 1 5 4 1 4 in Extension 1 6 10 in Extension 1 7 14 1 2 in Extension 1 8 20 1 2 in Extension 1 9 Flat Base 1 10 Ram Toe 1 11 Plunger toe 1 12 Wedge head 1 13 V base 1 14 Male Connector 1 15 Cap Head 1 16 Rubber head 1 Description Quantity Description Quantity 4 5 6 7 10 12 13 8 9 14 15 16 11 5 The Cap Head 15 is typically used on the pushing end to prevent slipping 6 The Rubber Head 16 is...

Page 5: ...ng to fit between the station ary side and the damaged area 1 Clean the end of the hose and the inlet on the Spreader Wedge 2 2 Unscrew and save the End Plugs located on the end of the hose and Spreader Wedge 2 3 Attach the Hose to the Spreader Wedge 2 as shown in figure 3 SETUP INSTRUCTIONS Note The Flange Base and Flange Head must only be used together to prevent an off center load Note When pos...

Page 6: ... of the Coupling D against a hard surface and pump the pump handle 7 Continue pumping until the hydraulic fluid coming out the end of the coupler tip is free of air bubbles 8 Recheck the fluid level and add fluid if necessary 9 Turn the Release Valve counterclock wise to release the pressure in the pump and hose 10 Change the hydraulic fluid yearly Remove the Fill Screw A and tilt the Pump 1 to dr...

Page 7: ...the Ram 4B Using Spreader Wedge 10 a Place the Spreader Wedge 10 so that the hinged pushing arm is rest ing against the part to be moved and the stationary arm is resting against a non movable base b Carefully hold the Spreader Wedge in position and apply the Pump 1 pressure 5 Once both ends have made contact move as far away as possible and continue to slowly apply pressure to the damaged area un...

Page 8: ...pose of the old hydraulic oil in accordance with local regulations d With the Pump upright completely fill the housing with a high quality hydraulic oil not included until the oil just begins to run out of the oil fill hole Be VERY CAREFUL not to allow dirt or foreign matter into the system CARE MAINTENANCE A B C D Fig 5 e Make sure the O ring B is still in place around the Fill Screw A and thread...

Page 9: ...aying any of the following symptoms the simple procedures shown below will correct the problem WARNING Remove all equipment from service before making adjustments Power unit may be low in fluid With pump on level surface and in down position remove filler plug and add clean hydraulic jack fluid to level of filler Power unit may be air bound Open the release valve a minimum of 2 full turns Pump the...

Page 10: ... 1 P17 Coupler 1 P18 Dust Proof Cover 1 P19 Ball 1 P20 Ball Cup 1 P21 Spring 1 P22 Safety Valve screw 1 P23 O ring 2 P24 Screw 1 P25 Plastic Cup 1 P26 Screw 1 P27 Nylon Ring 1 P28 Sealing Ring 1 P29 O Ring 1 P30 Nylon Ring 1 P31 Screw 1 P32 O Ring 1 P33 Nylon Ring 1 P34 Piston 1 P35 Pin 1 P36 Circlip 2 P37 Pin 1 P38 Handle Bracket 1 P39 Handle 1 P40 Handle Sleeve 1 P41 Screw 1 P42 Valve Base 1 P43...

Page 11: ...g 1 S11 Coupling Bolt 1 P11 O Ring 1 S12 Dust Cap 1 Description Qty Description Qty Description Qty R01 Cover 1 R02 Circlip 1 R03 Piston Rod 1 R04 Circlip 1 R05 Bushing 1 R06 Nylon Ring 1 R07 Sealing Ring 1 R08 Circlip 1 R09 Nut 1 R10 Spring 1 R11 Screw 1 R12 Protection Cup 1 R13 Ring 1 R14 Cylinder 1 R15 Screw 1 S10 Coupling Ring 1 S11 Coupling Ring 1 P11 O Ring 1 S13 Dust Cap 1 RAM ...

Page 12: ...erformance or reliability nor shall these warranties apply to any product or part which has been subject to misuse neglect accident or wear and tear incident to normal use and service PERFORMANCE TOOL does not authorize any other person to make any warranty or to assume any liability in connection with its products Except for warranties of title and the limited express warranties set forth above P...

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