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5

CARE & MAINTENANCE

1.  Before each use, inspect the general 

condition of the jack. Check for broken, 

cracked, or bent parts, loose or missing 

parts, and any condition that may affect 

the proper operation of the product. Any 

jack that appears damaged in anyway 

must be removed from service. Have 

the problem corrected before further 

use. DO NOT use damaged equipment.

2.  Replace worn or damaged parts with 

Performance Tool replacement parts. 

Be sure that only qualified personnel 

perform repairs. 

3.  Before each use, thoroughly test the 

jack for proper operation prior to its 

actual use. If the jack appears not to 

be working properly, follow bleeding 

instructions on page 3.

4.  When jack is not in use, ram and pump 

piston should be in fully down position 

to keep their machined surfaces free 

from corrosion. 

5.  Keep jack clean and well lubricated at 

points illustrated in figure 3. 

6.  For best results, use only hydraulic 

fluid with a rating of SAE 20 for refills. 

Check fluid level with jack in fully down 

position. Fluid level should be up to 

bottom of oil fill port. (See figure 5)

7.  Change the hydraulic oil at least once 

every three years:

  a. With the jack fully lowered, remove 

the oil filler plug on the side of the 

Housing.

  b. Tip the jack to allow the old 

hydraulic oil to drain out of the Housing 

completely, and dispose of the old 

hydraulic oil in accordance with local 

regulations.

  c. With the jack upright, completely fill 

the housing with a high quality hydraulic 

oil (not included) until the oil just begins 

to run out of the oil fill hole. Be VERY 

CAREFUL not to allow dirt or foreign 

matter into the system.

  d. Then, reinstall the oil filler plug.
  e. Clean with a clean cloth using a 

detergent or mild solvent. Then, store 

the jack in a safe, dry location with 

the ram and pump piston in fully down 

position. Keep out of reach of children 

and other non-authorized people.

1

2

3

Figure 3

Monthly maintenance is recommended. Lubrication is critical to jacks as they 

support heavy loads. Any restriction due to dirt, rust, etc. can cause either slow 

movement or cause extremely rapid jerks, damaging the internal components. 

The following steps are designed to keep the jack maintained and operational.

Summary of Contents for W1636

Page 1: ... READ UNDERSTAND AND FOLLOW ALL INSTRUCTIONS AND WARNINGS BEFORE OPERATING THIS TOOL FAILURE TO DO SO MAY RESULT IN PERSONAL INJURY AND OR PROPERTY DAMAGE AND WILL VOID WARRANTY 30 TON HYDRAULIC BOTTLE JACK Item Number W1636 ...

Page 2: ...ainst the photograph on carton If any parts are missing please call customer service at 1 800 426 1262 between 6 a m and 5 p m Pacific time WARNING DO NOT operate this product if damaged during shipment handling or misuse Do not operate the product until the parts have been replaced or the fault rectified Failure to do so may result in serious personal injury or property damage All damaged parts m...

Page 3: ...dable or missing contact Performance Tool for a replacement 21 Before use read manufacturer s instruction manual for the vehicle or object you will lift 22 When lifting only one wheel support the load immediately with one jack stand not included placed under the side of the vehicle being lifted Align the saddle of the jack stand directly under the vehicle s frame or recommended lifting point 23 Wh...

Page 4: ...e vehicle without jack stands jacks are not designed to maintain heavy loads for long periods of time DO NOT attempt to put jack stands simultaneously under both ends of vehicle or under one side of vehicle NOTE When using two jack stands they must be at the same height 10 SLOWLY turn the release valve counterclockwise to lower vehicle onto jack stands and remove jack IMPORTANT NEVER MOVE JACK WHE...

Page 5: ...wn position Fluid level should be up to bottom of oil fill port See figure 5 7 Change the hydraulic oil at least once every three years a With the jack fully lowered remove the oil filler plug on the side of the Housing b Tip the jack to allow the old hydraulic oil to drain out of the Housing completely and dispose of the old hydraulic oil in accordance with local regulations c With the jack uprig...

Page 6: ...of causes Please be sure that all solutions listed for each problem have been checked to eliminate possibility of further trouble Sometimes solutions may need to be repeated for best results Power unit may be low in fluid With jack on level surface and in down position remove filler plug and add clean hydraulic jack fluid to level of filler Power unit may be air bound Open the release valve a mini...

Page 7: ...er 1 7 W1636 7 Pump Piston O Ring 1 8 W1636 8 Pump Piston Back up Ring 1 9 W1636 9 Pump Piston 1 10 W1636 10 Handle Socket Assembly 1 11 W1636 11Filter Screen 1 12 W1636 12 Cylinder Seal 1 13 W1636 13 Cylinder 1 14 W1636 14 O Ring 1 15 W1636 15 O Ring Retainer 1 16 W1636 16 Ram Assembly 1 17 W1636 17 Reservoir 1 18 W1636 18 Oil Filler Plug 1 19 W1636 19 O Ring 1 20 W1636 20 Top Nut 1 21 W1636 21 P...

Page 8: ...rmance or reliability nor shall these warranties apply to any product or part which has been subject to misuse neglect accident or wear and tear incident to normal use and service PERFORMANCE TOOL does not authorize any other person to make any warranty or to assume any liability in connection with its products Except for warranties of title and the limited express warranties set forth above PERFO...

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