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6

Figure 5

Oil Filler Port

Check & fill 
oil here.
Oil must be 
level with
bottom edge 
of port.

Your Performance Tool® hydraulic bottle jack was constructed with quality 

materials and workmanship and will give you many years of trouble free use 

when cared for as described in the "Care & Maintenance" section on page 4. 

However, as with any mechanical device, periodic adjustments are necessary 

to maintain a peak level of performance. Should your jack be displaying any of 

the following symptoms, the simple procedures shown below will correct the 

problem.

WARNING: Remove jack from service before making adjustments

NOTE:

Problems listed above with more than one solution may have a combination of causes. 

Please be sure that all solutions listed for each problem have been checked to eliminate 

possibility of further trouble. Sometimes solutions may need to be repeated for best results.



Power unit 

may be low in 

fluid. With 

jack on level 

surface and in 

down position, 

remove filler 

plug and add 

clean 

hydraulic jack 

fluid to level 

of filler.

Power unit 

may be air 

bound. Open 

the release 

valve a 

minimum of 2 

full turns. 

Pump the 

handle a 

minimum of 

20 full strokes 

to purge air 

from the 

system.

Valve may not be 

closing 

completely.

To seat valves:

a.) Close release

     valve.

b.) With jack in

     fully lowered

     position,

     manually raise

     lifting arm as

     high as

     possible.

c.) Open release

     valve and

     allow jack to

     descend to

     lowered

     position

Will not lift load

Will not hold load

Will not lift to full height

Pump feels "spongy" under load

Handle raises under load

Handle lowers under load

TROUBLESHOOTING

Summary of Contents for W1636

Page 1: ... READ UNDERSTAND AND FOLLOW ALL INSTRUCTIONS AND WARNINGS BEFORE OPERATING THIS TOOL FAILURE TO DO SO MAY RESULT IN PERSONAL INJURY AND OR PROPERTY DAMAGE AND WILL VOID WARRANTY 30 TON HYDRAULIC BOTTLE JACK Item Number W1636 ...

Page 2: ...ainst the photograph on carton If any parts are missing please call customer service at 1 800 426 1262 between 6 a m and 5 p m Pacific time WARNING DO NOT operate this product if damaged during shipment handling or misuse Do not operate the product until the parts have been replaced or the fault rectified Failure to do so may result in serious personal injury or property damage All damaged parts m...

Page 3: ...dable or missing contact Performance Tool for a replacement 21 Before use read manufacturer s instruction manual for the vehicle or object you will lift 22 When lifting only one wheel support the load immediately with one jack stand not included placed under the side of the vehicle being lifted Align the saddle of the jack stand directly under the vehicle s frame or recommended lifting point 23 Wh...

Page 4: ...e vehicle without jack stands jacks are not designed to maintain heavy loads for long periods of time DO NOT attempt to put jack stands simultaneously under both ends of vehicle or under one side of vehicle NOTE When using two jack stands they must be at the same height 10 SLOWLY turn the release valve counterclockwise to lower vehicle onto jack stands and remove jack IMPORTANT NEVER MOVE JACK WHE...

Page 5: ...wn position Fluid level should be up to bottom of oil fill port See figure 5 7 Change the hydraulic oil at least once every three years a With the jack fully lowered remove the oil filler plug on the side of the Housing b Tip the jack to allow the old hydraulic oil to drain out of the Housing completely and dispose of the old hydraulic oil in accordance with local regulations c With the jack uprig...

Page 6: ...of causes Please be sure that all solutions listed for each problem have been checked to eliminate possibility of further trouble Sometimes solutions may need to be repeated for best results Power unit may be low in fluid With jack on level surface and in down position remove filler plug and add clean hydraulic jack fluid to level of filler Power unit may be air bound Open the release valve a mini...

Page 7: ...er 1 7 W1636 7 Pump Piston O Ring 1 8 W1636 8 Pump Piston Back up Ring 1 9 W1636 9 Pump Piston 1 10 W1636 10 Handle Socket Assembly 1 11 W1636 11Filter Screen 1 12 W1636 12 Cylinder Seal 1 13 W1636 13 Cylinder 1 14 W1636 14 O Ring 1 15 W1636 15 O Ring Retainer 1 16 W1636 16 Ram Assembly 1 17 W1636 17 Reservoir 1 18 W1636 18 Oil Filler Plug 1 19 W1636 19 O Ring 1 20 W1636 20 Top Nut 1 21 W1636 21 P...

Page 8: ...rmance or reliability nor shall these warranties apply to any product or part which has been subject to misuse neglect accident or wear and tear incident to normal use and service PERFORMANCE TOOL does not authorize any other person to make any warranty or to assume any liability in connection with its products Except for warranties of title and the limited express warranties set forth above PERFO...

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