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Pereko KSP Duo, Operation And Maintenance Manual

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Pereko KSP Duo Operation And Maintenance Manual Download Page 24

08-12-2017 02.52

Producer:

Envo sp. z o.o., 
27-200 Starachowice, ul. Radomska 76, POLAND
www.grupaenvo.pl

Technical support

tel. +48 (41) 274 53 53, fax +48 (41) 274 53 26 
e-mail: [email protected], 
48 602 315 512, 604 953 459, 660 726 577
www.pereko.pl

Summary of Contents for KSP Duo

Page 1: ...Operation and maintenance manual for the boilers with feeder KSP Duo...

Page 2: ...15 4 5 Stop of boiler operation 15 4 6 Boiler shutdown when the heating season is finished 15 4 7 Cleaning and maintenance 15 4 8 Boiler operation in emergency mode 16 5 BOILER OPERATION DISTURBANCES...

Page 3: ...with the applicable standards and regulations and first start up should be car ried out by a qualified installer 1 2 Selection of correct power of the boiler Nominal power of purchased boiler that is...

Page 4: ...for cleaning of convection channels 2 2 2 Body water jacket The water jacket is a space filled with heating medium wa ter The structure is made of steel sheet P265GH for pressure equipment intended f...

Page 5: ...water side 2 2 8 Return water connection Return water connection is a connection of boiler to the cen tral heating system on the cold water side returning from the system 2 2 9 Flue with a damper Flue...

Page 6: ...ng doors 2 Furnace doors 3 Ash pan doors 4 Ash pan drawer 5 Water jacket 6 Thermal insulation panels 7 Boiler controller 8 Forced draught fan 9 Feeder 10 Burner 11 Outlet water hot connection 12 Retur...

Page 7: ...ximum operating pressure bar 1 5 Required min chimney draught Pa 20 25 30 Supply Power V W 230 175 Boiler weight without water kg 278 370 436 478 675 maximum water temperature in the boiler 95 C for r...

Page 8: ...g order including 1 air supply duct in the external wall with cross section not lower than 50 of chimney cross sectional area on heightmaximum1movertheflooringornotlowerthan 200 cm2 for boilers with p...

Page 9: ...dbeabout15 20 higher than brick chimneys 3 Check condition of the chimney preferably by a chimney sweep before connecting the boiler to the chimney and check whether the chimney if free from connectio...

Page 10: ...ution piping in the open central heating systems with gravity or forced circulation of water The system where the boiler will be operated should meet the requirements of the Polish Standard PN 91 B 02...

Page 11: ...t allows the increasing temperature of water returning to the boiler Four way valve mixes hot water from the supply with cooler water returning from the heating cycle and therefore protects the boiler...

Page 12: ...ter flows down from the vessel 4 Closeboilerdraincockanddisconnectflexiblehosefromthe boiler when the system is filled 3 5 2 Refilling the system with water Heating system with open container allows d...

Page 13: ...s in the boiler room ensure proper ventilation and remove corrosive and flammable materials located nearby The boiler should be cleaned only when it does not work Use mobile lamps supplied with a volt...

Page 14: ...pump in acc to Controlleruser smanual NOTE Charging and cleaning doors with burner should be tightlyclosedduringautomaticoperationofthecontroller NOTE Temperature on the boiler should not be set below...

Page 15: ...hfromtheboileriftheheatis completely extinguished 8 Remove remaining fuel from the container and feeder 4 6 Boiler shutdown when the heating season is finished To shutdown the boiler after the heating...

Page 16: ...amages shall be carried out immediately when they are detected by the producer s service 4 8 Boiler operation in emergency mode 4 8 1 Emergency stop of boiler operation Boiler should be stopped always...

Page 17: ...t fuel replace fuel with high heat fuel no supply of air to the boiler room facilitate correct air supply through the window or air supply duct failure of forced draught fan or controller re set param...

Page 18: ...t exchanger for 60 months and 24 months for the components 7 The producer provides a warranty for tightness of welding connections for 10 years 8 Warranty for tightness of welding joints is not synony...

Page 19: ...The warranty becomes void in case of 1 Use of protections incompatible with PN 91 B 02413 2 Incorrect connection in closed system acc to the Journal of Laws of 2009 no 56 item 461 3 Incorrect transpor...

Page 20: ...20 Page Operation and maintenance manual for the KSP Duo series boilers with feeders The producer reserves the right to introduce technical modifications SERVICE ASSISTANCE Date Comments Signature...

Page 21: ...is provided for 10 years 60 months for tightness of the heat exchanger and 24 months for the other components The beginning of the warranty period for the PEREKO boiler is the date of purchase confirm...

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Page 24: ...ducer Envo sp z o o 27 200 Starachowice ul Radomska 76 POLAND www grupaenvo pl Technical support tel 48 41 274 53 53 fax 48 41 274 53 26 e mail serwis pereko pl mobile 48 602 315 512 604 953 459 660 7...

Page 25: ...NEL v 01 XX XX v 01 XX XX 11 2015 09 2015 Boiler regulator ecoMAX 910R1 FOR SOLID FUEL BOILERS A B C functions chich are available in module respectively A B C room panel ecoSTER200 ecoSTER TOUCH modu...

Page 26: ......

Page 27: ...to make other changes in the boiler fittings which can influence the burning process The fittings should correspond to the components installed by the manufacturer It is recommended to operate boiler...

Page 28: ...F TEMPERATURE SENSORS 30 11 9 CONNECTION OF BOILER S ROOM THERMOSTAT 31 11 10 CONNECTION OF MIXER S ROOM THERMOSTAT 31 11 11 CONNECTION OF RESERVE BOILER 31 11 12 CONNECTION OF ALARM SIGNALING 33 11 1...

Page 29: ...for boiler manufacturers Before applying the regulator a boiler manufacturer should check if the regulator s mating with the given boiler type is proper and whether it can cause danger The regulator...

Page 30: ...entation The regulator manual is a supplement for the boiler manual In particular except for this manual the boiler manual should also be observed The regulator manual is divided into two parts for us...

Page 31: ...REGULATOR INSTRUCTION MANUAL ecoMAX 910R1...

Page 32: ...perature is reached Preset boiler temperature decrease due to activated time spans Boiler preset temperature during loading the domestic hot water tank DHW Boiler preset temperature increase from mixe...

Page 33: ...mbol to start the fan and press again to stop it Fire the fuel supplied and feed next fuel dose if required Manual feeder start up Once you have made sure fire in the furnace is properly kindled stop...

Page 34: ...ature has been achieved the regulator automatically enters SUPERVISION mode 7 7 OPERATION Fuzzy Logic mode Upon change of boiler regulation mode from Standard to Fuzzy Logic regulator works in OPERATI...

Page 35: ...SUPERVISION mode the regulator supervises that the fire in the furnace has not damped For this purpose the fan and the feeder work intermittently and operate for a certain time less frequently than i...

Page 36: ...n as there is a risk of being burnt with hot utility water Once a week on Sunday at 2 00 A M the regulator rises the HUW container temperature to 70 C Do not turn on the disinfection function while su...

Page 37: ...g to formula Correction preset room temperature measured room temperature x room temperature factor 10 Example Preset temperature in heating room set in the ecoSTER200 22 C degrees Measured temperatur...

Page 38: ...ting circuits HUW container and HUW circulating pump at which lower preset temperature may be set e g for a night time or when the user is not at home e g he she left for work This feature enables aut...

Page 39: ...in main window Following info will appear Once YES has been selected and confirmed fuel level is set at 100 Fuel may be replenished at any time without a need to wait for complete empty fuel tank Repl...

Page 40: ...16 Change of the service parameter Tank Capacity cancels the calibration of fuel level then the level is calculated on the basis of the parameters Feeder Efficiency and Tank Capacity...

Page 41: ...USER MANUAL OF CONTROLLER INSTALLATION AND SERVICE SETTINGS ecoMAX 910R1...

Page 42: ...id using excessive number of elbows and cross section reductions and iii apply other rules of gravitational circuit construction e g keeping of gradients etc In case the return temperature sensor is o...

Page 43: ...t affect combustion process control 28 boiler pump P electric relay RECOMMENDED SETTINGS Parameter Setting MENU OPERATION mode Return Protection ON Service Settings Boiler Settings Return Protection 4...

Page 44: ...ting pump 27 return temperature sensor does not affect combustion process control 28 thermostatic 3 way valve 29 throttle mushroom valve RECOMMENDED SETTINGS Parameter Setting MENU OPERATION mode Retu...

Page 45: ...gulator supply 27 return temperature sensor recommended mounting location bottom section of boiler water jacket 28 thermostatic 3 way valve to protect boiler return 29 throttle mushroom valve 32 HUW c...

Page 46: ...4D if mixer sensor in not provided this option is not available Mixer support 1 ON CO Service Settings Mixer Settings 1 Max preset temperature of mixer 1 75 Service Settings Mixer Settings 1 Heating c...

Page 47: ...23...

Page 48: ...fire risk it is forbidden to use the controller in proximity of explosive gases or dust Moreover the controller cannot be used in conditions of water steam condensation or be exposed to effects of wat...

Page 49: ...gulations Caution After the regulator is turned off using the keyboard dangerous voltage can occur on the terminals Before starting any assembly works you must disconnect the mains supply and make sur...

Page 50: ...If there is a necessity to strip cable insulation more than 60mm cable leads should be fasten together or with other leads near the connector in order to prevent contact with unsafe parts in the case...

Page 51: ...B safety temperature limiter disconnects feeder and blow in W fan PO fuel feeder motor PC HUW circulating pump instead of mixer servo PCO boiler pump PCW HUW pump PM thermostatic mixer circuit pump wi...

Page 52: ...ng pump PC RT1 universal thermostat of the mixer 1 and the boiler RT2 thermostat of the mixer 2 R reservoir boiler AL alarm indicator PP shunt pump to protect the return of the boiler PC HUW circulati...

Page 53: ...shunt pump PP or HUW circulating pump PC T room thermostat R reserve boiler AL alarm annunciator PP boiler shunt pump to protect boiler return PC HUW circulating time B extension module two heating c...

Page 54: ...rs connection The controller cooperates solely with the weather sensor type CT6 P The sensor should be installed on the coolest wall of the building Usually it is the northern wall under the roof The...

Page 55: ...hen 0 is set the CH pump will not be stopped by the room thermostat Once this time has elapsed the regulator switches on CH pump for a time set in CH pump op t th on e g 30s This feature prevents from...

Page 56: ...er and applies voltage 12V DC at Output H which causes release of coil of U3 module relay and opening its contacts Once the boiler temperature has dropped below the value set in the parameter of Reser...

Page 57: ...ctive alarm signal code in MENU Service Settings Boiler Settings Alarms Active alarm signal code When 31 has been set in case of any alarm occurred voltage is applied at contact 43 44 Setting this par...

Page 58: ...opening are not interchanged To do this enter MENU Manual Control and open the mixer by selection of Mix1 open ON When opening temperature on mixer sensor should increase In other case disconnect powe...

Page 59: ...xceeds 95 C power supply of the electric feeder and the fan is cut off by the safety temperature limiter To reset the limiter it is needed to press the button placed in the side of the casing near the...

Page 60: ...or a wire of cross section of 0 25 mm2 it should not exceed 30m The cross section area of the wire should not be less than 0 25 mm2 11 18 DS input There is a possibility of connecting the sensor that...

Page 61: ...there should be written new software in the pfc format as a 2 files a file with the panel software and a file with the module A software Software files should be placed directly on the memory card do...

Page 62: ...t etc Max preset boiler temperature This parameter prevents the user to set too high value of boiler preset temperature Reduction value This parameter determines the temperature at which the boiler wi...

Page 63: ...container may be heated up to hazardous temperature which may create the risk of burning the user Therefore some other protection e g thermostatic valves should be used Incr boil temp for HUW and mixe...

Page 64: ...Valve opening time Enter the time of full valve opening taken from the rating plate of valve servo e g 140s Pump OFF by thermostat Once this parameter has been set at YES mixer servo closes and mixer...

Page 65: ...er sensor at which buffer loading ends Min buffer temp Temperature measured by upper buffer sensor at which the pumps are switched off and the mixer servos are closed Note these parameters are availab...

Page 66: ...HUW temperature HUW pump goes off In this manner users of hot utility water are protected from burning The alarm is reset by switching the regulator off and on Note arrangement of temperature sensor...

Page 67: ...ainst freezing If the boiler temperature drops below 5 C the CH pump will be enabled thus forcing circulation of the boiler water This will delay the process of water freezing yet in the case of great...

Page 68: ...iter are bridged jumper should be provided only in case temperature limiter is not connected if the boiler is equipped with STB temperature limiter with manual return to home position release the limi...

Page 69: ...the setting of the parameter HUW pump operation extension time to cool down the boiler See sec 39 increase the setting of the parameter max HUW temperature to enable excessive heat discharge to HUW c...

Page 70: ...pe in which the regulator will be mounted from the menu If a given boiler type is not specified set the option Fuzzy logic OFF With this setting the regulator may be used in STANDARD mode only and Fuz...

Page 71: ...47...

Page 72: ...ul Wsp lna 19 Ignatki 16 001 Kleosin Poland tel 48 85 749 70 00 fax 48 85 749 70 14 plum plum pl www plum pl www plumelectronics eu...

Page 73: ...Quatro PSQ SCREW CONVEYOR FEEDER U S E R S MA N UA L Updated user s manual are available at www pereko pl...

Page 74: ...s 3 1 2 Fuel 3 2 ASSEMBLY INSTRUCTIONS 4 2 1 Feeder assembly 4 2 2 Sealing 4 2 3 Assembly of post combustion deflector 4 2 4 Feeder protections 5 2 5 Motoreducer and fan 5 3 OPERATION 6 3 1 Firing up...

Page 75: ...mm Fuel parameters for the PSQ feeder Hard coal assortment of pea type 31 2 eco pea coal Calorific value 25 28 MJ kg Grain size 0 31 5 mm Volatile matter content 28 Weak sinterability RI 20 Moisture...

Page 76: ...dheres to the substrate after installation Note Adjust leg of the feeder to ensure that it adheres to the substrate before filling the fuel container 2 2 Sealing Bottom cleaning hole located under sie...

Page 77: ...peraturesen sorinsertedintoadedicatedsocketinthefeederandconnectorG1 2 onflexiblehosescrewed with a G1 2 connector to the feeder pipe Note Remember about filling a ball of the fire fighter with water...

Page 78: ...starter or pieces of paper wood on the fuel and set on fire 5 Start the fan and wait for uniform firing up of the primary fuel 6 Switch to automatic operation of the feeder after firing up 3 2 Firing...

Page 79: ...boiler Wait until the flame goes out and push heat to ash pan manual operation on the controller 3 4 Rupture of split pin If the split pin is ruptured 1 switch off the motoreducer on motor to 0 posit...

Page 80: ...eating season or when you notice a decrease of blowing force Remove fuel from the container or push out whole fuel from the endless screw and clean the burner after the heating season Note Leaving fue...

Page 81: ...PSQ 19 PSQ 27 PSQ 38 1 W burner 19 1 27 1 38 1 2 Ceramic deflector 19 7 19 7 19 7 3 Cover of cleaning hole 19 3 19 3 19 3 4 Feeder pipe 19 4 19 4 19 4 5 Endless screw 19 5 19 5 19 5 6 Feeder leg 19 6...

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Page 83: ...repair within 21 days from the date of notice by the purchaser Thewarrantycardistheonlydocumentauthorizingthepurchaserforfreewarrantyrepair Quality claims concerning the feeder should be made in sales...

Page 84: ...wer 13 12 2017 r...

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