Pepperl+Fuchs PROFINET IO Power Hub Manual Download Page 18

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PROFINET IO Power Hub

PROFINET System Integration

Mapping PROFIBUS PA Device Data to PROFINET

All information provided by the gateway is accessible using a fixed slot/subslot addressing.

Most of the accessible data is handled by system-specific software. Therefore, no detailed

knowledge on data mapping is required.

* Addresses 50

…

126 are not used

Slot 0

contains the

“

device access point

”

(DAP) with

all gateway-specific information, including

information on the 2 Ethernet ports.

Slots 1

…

contain the

“

fieldbus access point

”

(FAP) with

all PROFIBUS-PA-specific information, such

as, e.g., master parameters.

Slots 053

…

099

contain PROFIBUS PA device data from PA

segment 1, device address 3

…

49*

Slots 103

…

149

contain PROFIBUS PA device data from PA

segment 2, device address 3

…

49*

Slots 153

…

199

contain PROFIBUS PA device data from PA

segment 3, device address 3

…

49*

Slots 203

…

249

contain PROFIBUS PA device data from PA

segment 4, device address 3

…

49*

Slot 0, subslot 0x8002, Ethernet port 002

Slot 0, subslot 0x8001, Ethernet port 001

Slot 0, subslot 0x8000, Interface

Slot 0, subslot 0x0001, gateway data

Slot 54, subslot 1

PA device 4 slot 0

...

Slot 53, subslot 2

PA device 3 slot 1

Slot 53, subslot 1

PA device 3 slot 0

...

Slot 3

FAP, PA segment3, PA3

Slot 2

FAP, PA segment2, PA2

Slot 1

FAP, PA segment1, PA1

Slot 0

DAP, gateway-specific slot

Slot 153-199, device data PA3

Slot 103-149, device data PA2

Slot 053-099, device data PA1

Slot 4

FAP, PA segment4, PA4

Slot 203-249, device data PA4

Summary of Contents for PROFINET IO Power Hub

Page 1: ... PROFINET IO Power Hub With HD2 GTR 4PA PN Gateway PROCESS AUTOMATION MANUAL ...

Page 2: ...s of Delivery for Products and Services of the Electrical Indus try published by the Central Association of the Electrical Industry Zentralverband Elektrotechnik und Elektroindustrie ZVEI e V in its most recent version as well as the supplementary clause Expanded reservation of proprietorship PROFINET IO Power Hub ...

Page 3: ...on Profile 17 3 2 Gateway Device Model 17 3 3 Gateway Management Function 18 3 4 Supported PROFIBUS PA Device Features 18 3 5 Cyclic IO Data of the PROFIBUS PA Devices 19 3 6 PROFIBUS PA Device Diagnostics 19 4 Installation and Commissioning 20 4 1 Mounting and Dismounting 20 4 2 Shielding Grounding 22 4 2 1 Connection to Equipotential Bonding System 23 4 3 Hazardous Area Installation and Use 24 4...

Page 4: ...T DTM Project 33 6 3 DTM Offline Project Tree 34 6 4 PROFINET Gateway Addressing 36 6 5 Topology Scan 37 6 6 PROFINET Identification and Maintenance I M 39 7 Diagnostic Information and Troubleshooting 40 7 1 PROFIBUS PA Device Diagnostics 40 7 2 Gateway Diagnostics 40 7 3 Diagnostics Indicated via LEDs 42 8 Gateway Web Server 45 9 Gateway Information and Diagnostics 46 9 1 Device Identification 47...

Page 5: ...PROFINET IO Power Hub 5 9 7 Gateway Documentation 53 10 References 55 ...

Page 6: ...onformity Certificates Control drawings Additional documents 1 2 Target Group Personnel Responsibility for planning assembly commissioning operation maintenance and dismounting lies with the plant operator Only appropriately trained and qualified personnel may carry out mounting installation commissioning operation maintenance and dismounting of the product The personnel must have read and underst...

Page 7: ...ction This symbol indicates a paragraph with instructions You are prompted to perform an action or a sequence of actions Danger This symbol indicates an imminent danger Non observance will result in personal injury or death Warning This symbol indicates a possible fault or danger Non observance may cause personal injury or serious property damage Caution This symbol indicates a possible fault Non ...

Page 8: ... makes the fieldbus physical layer visible and accessible as an active component in plant asset management systems Operating personnel are enabled to decide on proactive measures to avoid unwanted situations while the plant is running smoothly For further information on the diagnostic capabilities refer to the specific product documentation The Power Hub offers various redundancy options such as g...

Page 9: ...ROFINET PROFIBUS PA gateway module HD2 GTR 4PA PN connects 4 PROFIBUS PA segments to PROFINET IO on the performance level real time RT It supports 2 Ethernet switched ports for PROFINET S2 system redundancy and media ring redundancy based on the media redundancy protocol MRP The gateway features LEDs to diagnose the status of the Ethernet ports gateway hardware redundancy and the PROFIBUS PA segme...

Page 10: ...put voltage of the bulk power supply and each segment for overload and short circuit conditions Each power supply module is checked for proper function Power supply modules operating in redundant configuration are checked for compatibility LEDs indicate both status and fault information This information can be transmitted via volt free contact For further information refer to the manual Basic Diag...

Page 11: ...2 GTR 4PA PN for simplex gateway coupling The one board simplex system with single gateway coupling consists of the following components Combined Power Hub gateway motherboard MBHC FB 4 GT HD2 GTR 4PA PN x 1 Power supply modules x 4 Optional components Diagnostic module HD2 DM Surge protectors TPH LBF IA1 36 DE x 4 Earth bar for surge protectors ACC LBF EB 4 PROFINET IO Power 4 x PA Fieldbus Trunk...

Page 12: ...pling for ring redundancy or S2 redundancy consists of the following components Combined Power Hub gateway motherboard MBHC FB 4R HSC Gateway motherboard MB FB GTR1 x 1 HD2 GTR 4PA PN x 1 Power supply modules x 8 Sub D cable 9 pins for connecting gateway motherboard and Power Hub motherboard ACC MB HGC Optional components Diagnostic module HD2 DM Surge protectors TPH LBF IA1 36 DE x 4 Earth bar fo...

Page 13: ...ew 1 Motherboard MB FB GTR1 2 Gateway HD2 GTR 4PA PN 3 Connections Volt free contact alarm and diagnostic bus Diagnostic link cable ACC MB HDC optional accessory 4 Sub D interface for the connection of Power Hub motherboards 5 Rotary switches for gateway addressing x1 x10 x100 6 Earth connection 7 Mounting slot for DIN mounting rail 7 4 5 3 1 2 6 ...

Page 14: ...1 Seg 4 Red PROFIBUS PA segment 1 4 status 8 LED Red Redundancy status 9 LED ERR Error status 10 LED PWR Power status PN PA Linking Device HD2 GTR 4PA PN Seg4 Seg3 Seg2 Seg1 PWR Red ERR 8 9 10 7 4 6 5 1 3 2 Ambient conditions Ambient temperature 40 60 C 40 140 F vertically mounted 40 70 C 40 158 F horizontally mounted Storage temperature 40 85 C 40 185 F Relative humidity 95 non condensing Shock r...

Page 15: ...1326 1 2013 International approvals IECEx approval IECEx TUR 16 0007X Approved for Ex ec IIC T4 Gc Supply Rated voltage 19 2 35 V SELV PELV Rated current typ 135 mA Power dissipation approx 3 5 W Fieldbus interface Fieldbus type PROFIBUS PA Number of segments 4 Number of devices per segment max 36 physical connections depending on the device couplers used Electrical isolation CH PROFIBUS DP functi...

Page 16: ... 6 cm ACC MB HGC Sub D cable 9 pins for connecting the gateway motherboard and Power Hub motherboard Included in the delivery of gateway motherboards Overview of Ordering Information HD2 GTR 4PA PN PROFINET to PROFIBUS PA gateway module 4 PROFIBUS PA segments MB FB GTR1 Motherboard for gateway redundancy slots for 2 gateway modules Component Dimensions 39 mm 1 5 169 mm 6 6 135 mm 5 3 150 mm 5 9 ...

Page 17: ...consists of subslots for inserting submodules Parameter Characteristics Conformance class CC B process automation Application class Supports process automation specific requirements Communication class Supports PROFINET RT communication Communication relationship Supports 1 IO AR with 1 input CR and 1 output CR with 1440 bytes each Physical layer 100Mbit s 10Mbit s full duplex with auto crossover ...

Page 18: ...ROFIBUS PA device data from PA segment 1 device address 3 49 Slots 103 149 contain PROFIBUS PA device data from PA segment 2 device address 3 49 Slots 153 199 contain PROFIBUS PA device data from PA segment 3 device address 3 49 Slots 203 249 contain PROFIBUS PA device data from PA segment 4 device address 3 49 Slot 0 subslot 0x8002 Ethernet port 002 Slot 0 subslot 0x8001 Ethernet port 001 Slot 0 ...

Page 19: ... parameters for PROFIBUS PA devices not supporting structured PRM PROFIBUS I M functions RD_INPUT RD_OUTPUT GET_CFG Acyclic C1 communication Set_Slave_Address The following PROFIBUS features are not supported because PROFIBUS PA devices cannot support them Alarms EXT_PRM Module PRM parameters for PROFIBUS PA devices using structured PRM PROFIBUS PA channel diagnostics 3 5 Cyclic IO Data of the PRO...

Page 20: ...ly suitable enclosure dust water or other external interferences can cause the live device to spark The sparks can ignite the surrounding potentially explosive atmosphere Only mount the device in a suitable enclosure The enclosure must have an EU declaration of conformity according to the ATEX Directive for at least equipment category 3D Danger Explosion hazard from live wiring If you connect or d...

Page 21: ... side of the module to fix it to the panel No tools required Danger Explosion hazard from damaged electronic components Premature wear of electronic components in a device that was previously used in a general electrical installation can cause sparks that can ignite the surrounding potentially explosive atmosphere Never install devices that have already been operated in general electrical installa...

Page 22: ...re 4 1 Stylized composition of the grounding The Ethernet cable shields are directly connected to the grounding terminal We recommend to connect the grounding terminal to earth in order to achieve the highest protection against electromagnetic interference EMI If the Ethernet cable leads into a hazardous area the grounding terminal has to be connected to protective earth It may be necessary to gro...

Page 23: ...Nm The cable lug is properly attached and cannot come loose Connect the Shield Screen GND grounding terminal to an equipotential bonding system Caution Risk of electric shock or property damage from inadequate grounding If you fail to connect all metal parts of the device to protective local earth correctly this could result in potential equalization currents These currents could hurt operating pe...

Page 24: ... IEC EN 60529 The enclosure must have an EU declaration of conformity according to the ATEX Directive for at least equipment category 3G Danger Explosion hazard from damaged electronic components Premature wear of electronic components in a device that was previously used in a general electrical installation can cause sparks that can ignite the surrounding potentially explosive atmosphere Never in...

Page 25: ...ions 1 RJ45 Ethernet for PROFINET 2 RJ45 Ethernet for PROFINET 3 Grounding terminal 4 Connections Volt free contact alarm and diagnostic bus Diagnostic link cable ACC MB HDC optional accessory 5 Sub D connection to Power Hub motherboard MBHC FB 4 HSC using ACC MB HDC link cable 5 4 1 2 3 ...

Page 26: ...dress above 49 is not included in cyclic data exchange Acyclic data exchange is however possible Connections of the PROFIBUS Power Hub System 1 RJ45 Ethernet 2 x 2 RJ45 Ethernet 2 x 3 Trunk connections 4 x 4 Primary and secondary bulk power supply connection 5 ACC MB HDC diagnostic link cable connecting neighboring Power Hubs optional 6 Diagnostic link cable ACC MB HDC optional accessory 7 Final m...

Page 27: ...o generate a live list If a connection to a PROFINET IO controller and the PROFIBUS PA devices are configured in the PROFINET IO system the gateway starts the IO cycle on the PROFIBUS PA segments Parameter Description Values ADM alarm observer Disables enables the mapping of the advanced physical layer alarms to PROFINET IO alarms Prerequisites An advanced diagnostic module is used and appropriate...

Page 28: ...erves as read only access point for information on and diagnostics of the gateway PROFIBUS PA devices and physical layer conditions of the PROFIBUS PA segments Figure 5 1 PROFINET IO topology 5 2 PROFINET GSD File Generator For integration into PROFINET IO systems a PROFINET GSD GSDML is required for the gateway This GSDML file contains gateway specific information and GSD file information of the ...

Page 29: ...item Generates a new GSDML file 3 Open menu item Opens an existing GSDML file 4 Save menu item Saves a GSDML file 5 Remove device menu item Removes selected GSD file of a device from the PROFINET GSD file 6 GSD Browser dialog section For listing viewing and selecting GSD files to be added to the PROFINET GSD file 7 Add to PROFINET GSD menu item Adds a selected GSD file to the PROFINET GSD file 8 S...

Page 30: ...D files opens in the GSD Browser dialog section 4 Optionally use the Settings menu item to specify which kind of files are supposed to be selected Narrow the selection down to specifically localized GSDs or PROFIBUS PA files only 5 Optionally use the Details menu item to view the content of a selected GSD file 6 In order to add a specific GSD file to the PROFINET GSD file choose Add to Profinet GS...

Page 31: ...way supports S2 redundancy according to the PROFINET specification A redundant pair of PROFINET IO controllers is connected to 1 gateway each at 1 port Figure 5 2 HD2 GTR 4PA PN gateway in S2 redundancy according to the PROFINET specification S2 System Redundancy PROFINET IO Controller PROFINET IO Controller ...

Page 32: ... topology The HD2 GTR 4PA PN gateway supports MRP in a ring according to the PROFINET specification For more information refer to the specific control system documentation of your application Figure 5 3 HD2 GTR 4PA PN gateway in MRP ring redundancy according to the PROFINET specification MRP Ring Redundancy PROFINET IO Controller PROFINET IO Controller ...

Page 33: ...w appears 4 Confirm with Yes The device catalog is installed and ready for operation 6 2 PROFINET DTM Project This section explains how to generate a project tree using PACTwareTM as an FDT example Creating the PROFINET DTM Project Tree In order to create the PROFINET DTM project tree proceed as follows 1 Start PACTwareTM Note Make sure the latest DTM version is installed and that the device catal...

Page 34: ...Tree In your FDT application you have the option to generate the project tree in different ways The following section explains the offline generation Creating the Project Tree Offline Ensure that you have created the PROFINET DTM project tree see chapter 6 2 Ensure that the PNIO Comm DTM line remains active and proceed as follows 1 In the Device catalog open menu item Pepperl Fuchs GmbH Device HD2...

Page 35: ...llowing ways In the Device catalog open menu item Pepperl Fuchs GmbH Device and select the device you would like to add by double clicking on it or dragging and dropping it into the project tree Alternatively open the context menu and select Add Device 4 When adding a field device you are prompted to select the segment that the field device is connected to Select the appropriate segment and click ...

Page 36: ... Comm DTM in the project tree The Parameter dialog opens 2 Set the gateway address via either of the following options Note If you intend to use addressing via tag names ensure that the IP address field is auto HD2 GTR 4PA PN DTM configuration options for addressing the gateway If you use PACTware tag names addressing the DTM checks the device names against the PROFINET naming rules In case identi...

Page 37: ...evices Devices that are part of the FDT project but are not found on the network If required select or unselect these devices before completing the network configuration Click on Next to store the selected network structure in the FDT project or Cancel to leave the FDT project unchanged The topology scan function on the PROFINET COM DTM level does only support the scan of HD2 GTR 4PA PN devices Cr...

Page 38: ...e go to the gateway and double click to connect it In order to scan the topology for the field devices and the advanced diagnostic module ADM from the context menu again select Additional Functions Topology Scan The Topology Scan dialog opens and detects the remaining new or missing devices connected to the PROFINET gateway 6 Make your settings and click on Next Close the Topology Scan dialog The ...

Page 39: ...ion Setting or Changing PROFINET Identification and Maintenance I M Information in the DTM Proceed as follows 1 Double click on HD2 GTR 4PA PN in the project tree The Parameter dialog opens 2 You can now set or change the tag function tag location the date of the tag and the descriptor information as required 3 Confirm the parameters with Apply ...

Page 40: ...ence 7 1 PROFIBUS PA Device Diagnostics PROFIBUS PA SLAVE_DIAG data is mapped to PROFINET diagnostics alarms as defined in the PROFIBUS PA GSD file Channel specific diagnostics for PROFIBUS PA devices is not supported The diagnostic information is accessible at the PROFINET IO controller and engineering station Refer to the documentation of the control system used and the control system specific a...

Page 41: ...t Cause Remedy Next Steps Firmware updated need reboot Maintenance required 0x0103 The firmware version has been updated Reboot ADM error or module missing Maintenance demanded 0x0104 The advanced diagnostic module reports an error to the gateway For further analysis access the diagnostic module via the diagnostic manager ADM system maintenance required Maintenance required 0x0105 The diagnostic m...

Page 42: ...uired 0x0200 The watchdog time of the specific PA segment master is too short Increase the master parameter Watchdog time ms PA master not in token ring Maintenance required 0x0201 Token handling with a second PA master is not correct Check token handling PA master MAU is defective Check gateway hardware and replace if needed Segment MAU error Fault 0x0202 Gateway hardware is defective Check gatew...

Page 43: ...figuration of the gateway PA slave diagnostics error Maintenance required 0x0304 External diagnostic bit of the PA slave is set Check the content of the diagnostic message sent by the PA slave for details Maintenance demanded 0x0303 Fault 0x0302 PROFINET parameterization error Fault 0x0010 The parameterization data sent by the PROFINET controller is not correct Check the contents of the PROFINET G...

Page 44: ...r defects LED ETH1 LINK Connection status of Ethernet port 1 Green on Ethernet link available Off No Ethernet link available Check Ethernet connections in the network LED ETH1 ACT Communication status of Ethernet port 1 Yellow on flashing Ethernet communication activity Off No communication activity LED ETH2 LINK Connection status of Ethernet port 2 Green on Ethernet link available Off No Ethernet...

Page 45: ...nt product documentation can be downloaded from the gateway The web server is intended for read only access Accessing the Web Server For access to the web server you need to have a PC with access to the network and a standard web browser installed on it Ensure you have the IP address of the gateway at hand In order to open the web server interface enter the IP address of the gateway into the brows...

Page 46: ...eb server DTM The following chapters explain the menu items in the left navigation bar 1 Navigation section Menu items for navigation to information on the device the segments 1 4 the firmware update and the documentation 2 General information on the gateway Description order ID serial number tag device status segment status 3 Contents that can be accessed via selecting a menu item in the navigati...

Page 47: ...n of the device with the tag web server Date Enter a date when the tag has been defined and placed DTM only or view the date web server Descriptor Enter a descriptor of the gateway in the system DTM only or view the descriptor information web server 5 Section Device Actions Button Locate Device to locate the gateway in a system installation Check whether the device is physically connected and wher...

Page 48: ...nformation on the PROFINET IO connections redundancy etc For more information on the PROFINET IO communication profile see chapter 3 1 4 Section Advanced Diagnostics Module ADM Status of the advanded diagnostic module 5 Section Device Issues status diagnostic information of the gateway See chapter 7 For more information on the gateway diagnostics see chapter 7 2 2 1 3 5 4 ...

Page 49: ... details of the gateway 4 Section NTP Time Server s Settings of the simple network time protocol SNTP For more onformation on gateway device parameters DAP submodules see chapter 4 8 5 Section Network Neighborhood LLDP Shows detected neighbors and their ports For more information on the PROFINET IO communication profile see chapter 3 1 and for the gateway management function see chapter 3 3 2 1 3 ...

Page 50: ...egment 1 4 2 Diagnosis tab 3 Section General PROFIBUS PA parameters and number of field devices PNIO configured devices etc For more information on the PROFIBUS PA parameters FAP submodules see chapter 4 9 4 Section Detailed Diagnosis List of diagnostic messages For more information on the gateway diagnostics see chapter 7 2 2 1 3 4 ...

Page 51: ... numerically Clicking on an entry in this list dynamically provides information on the selected field device in the subsequent sections of this dialog For more information on the live list see chapter 4 10 4 Section Device Data 5 Section Device Diagnosis Shows the diagnostic status of the selected device including the NAMUR icon This information is added up and propagated as a diagnostic state ico...

Page 52: ...ce details dialog tab Use the navigation symbols 2 on the top right of the Device details tab to page through the details of all devices in the list or to close the tab Web Server Information Dialog on Field Devices of the Segment 1 Magnifying glass symbol for access to the device details 2 Navigation to page through the Device details dialog of all devices in the list or to close the dialog 1 2 ...

Page 53: ...eb server Updating the Firmware In order to update the gateway firmware access the web server user interface of the gateway 1 From the left navigation bar select Firmware Update 2 Click on Browse and select the new firmware version from the appropriate directory 3 Click on Start Firmware Update After the gateway firmware update you receive a success message that prompts you to reboot the device 4 ...

Page 54: ...tics 9 7 Gateway Documentation You can access all gateway documentation via the web server user interface From the left navigation bar select Documentation The documentation is also available in the DTM Figure 9 2 Help menu 1 Help symbol for help on documentation 1 ...

Page 55: ... Order No 7 012 PROFIBUS Integration in PROFINET IO Amendment 1 to Fieldbus Integration into PROFINET IO Version 2 1 Date June 2013 Order No 7 012 PROFINET Design Guideline PNO Doc 8 062 PROFINET Installation Guideline for Cabling and Assembly PNO Doc 8 072 PROFINET Installation Guideline for Commissioning PNO Doc 8 082 ...

Page 56: ... fuchs com Worldwide Headquarters Pepperl Fuchs GmbH 68307 Mannheim Germany Tel 49 621 776 0 E mail info de pepperl fuchs com For the Pepperl Fuchs representative closest to you check www pepperl fuchs com contact PROCESS AUTOMATION PROTECTING YOUR PROCESS TDOCT 5050__ENG 06 2016 ...

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