Pepperl+Fuchs 1001A Series Installation & Operation Manual Download Page 17

17

17

set-up procedure

CLASS I VOLUME EXCHANGE TIME CHART

MEASURED FLOW 

REqUIRED EXCHANGE TIME 

0.10 SCFM / 6 SCFH 

40 Minutes per Cubic Foot

0.25 SCFM / 15 SCFH 

16 Minutes per Cubic Foot

0.50 SCFM / 30 SCFH 

8 Minutes per Cubic Foot

0.75 SCFM / 45 SCFH 

5.5 Minutes per Cubic Foot

1 SCFM / 60 SCFH 

4 Minutes per Cubic Foot

2 SCFM / 120 SCFH 

2 Minutes per Cubic Foot

3 SCFM / 180 SCFH 

1.5 Minutes per Cubic Foot

4 SCFM / 240 SCFH or greater  1 Minute per Cubic Foot 

notE:

  The  volume  exchange  time  chart  is  based  on  a 

four (4) enclosure volume exchange.  Multiply the required 
exchange  time  above  by  2.5  for  applications  requiring  a  
ten (10) volume exchange (motors).

Regardless of enclosure volume or system flow rate, it is 
required  that  operators  withhold  power  to  the  enclosure 
while inducing Class I exchange, for at least five (5) minutes. 
Normal  exchange  time  calculations  should  be  doubled  if 
large obstructions block inert gas flow.

The  Start-Up  Instruction  Nameplate  Exchange  Time  Slot 
will be blank, but the unit may feature a set of direct factor 
nameplates  with  self-adhesive  backing  such  as  “TEN 
MINUTES”,  for  application  to  the  start-up  instructions, 
dependent on how the system was specified and purchased.  
Field modification of this nameplate, to show a direct factor, 
is acceptable as noted above if the method used to mark the 
nameplate does not deface the instructions listed.  Materials 
used  for  the  marking  must  be  indelible  and  withstand  
prevailing environmental conditions.

 

notE:

  If pressure setting is difficult to stabilize or set, 

(see page 20, “Troubleshooting Procedures”).

5.    Install and tighten all bolts on the pressure loss alarm 

switch  (if  utilized).    Ensure  the  conduit  is  sealed  with 
approved compounds.  Energize power to Switch and 
alarm  system  (if  utilized)  and  test  the  function  of  the 
alarm system.

Class II pressurization set-up

Class I purging set-up

HElpFUl HInts

  

the term “safe” pressure for purposes of this manual  
is defined as follows;
Class I = a minimum .25 inch of water column pressure.
Class II = a minimum 1.0 inch of water column pressure.
Regulator may be in the locked position upon arrival. 
to adjust regulator, pull handle to outward position.

1.    Close the Enclosure Pressure Control Regulator fully by 

turning counterclockwise (CCW).

2.    Temporarily connect the inert gas supply to a 0 to 250 

SCFH flowmeter.  Connect the outlet of the flowmeter 
to the Enclosure Pressure Control Regulator.

3.    Check operation of Enclosure Protection Vent (if utilized). 

4.    Seal enclosure(s) and adjust Enclosure Pressure Control 

Regulator by opening slowly clockwise (CW) to set a 
“Safe” pressure on the Enclosure Pressure Indicator.

 

notE: 

 If pressure setting is difficult to stabilize or set,             

(see page 20, “Troubleshooting Procedures”).

5.    When  safe  enclosure  pressure  is  stabilized,  measure 

flow of inert gas supply through Protection System, to 
calculate required exchange time, based on the Class I 
exchange time chart.

6.    Install and tighten all bolts on the pressure loss alarm 

switch  (if  utilized).    Ensure  the  conduit  is  sealed  with 
approved compounds.  Energize power to Switch and 
alarm  system  (if  utilized)  and  test  the  function  of  the 
alarm system.  

7.    Cease  testing  and  remove  test  equipment 

(Flowmeter).

8.  Connect the inert gas supply directly to the Enclosure 

Pressure Control Regulator.

IMpoRtant notE

operators must secure wrist or stop watch to manually 
time Exchange Cycle for Class I applications.

1.   Close  the  Enclosure  Pressure  Control  Regulator  fully, 

by   turning it counterclockwise (CCW).

2.  Remove all traces of combustible dust from the protected 

enclosure.

3.    Check operation of Enclosure Protection Vent (if utilized).

4.    Seal enclosure(s) and adjust Enclosure Pressure Control 

Regulator by opening slowly clockwise (CW) to set a 
“Safe” pressure on the Enclosure Pressure Indicator.

to test the vent’s operation, gently prod the vent flapper 
open with a soft pointed object, ( example: eraser end 
of a pencil) ensuring that the vent valve works freely.  on 
vertically configured vents, this can be accomplished 
from within the protected enclosure. side mounted 
-90 configured vents can be tested by removing the 
conduit plug at the bottom of the mounting tee. Multiple 
operations require only one test per day if enclosure 
is not opened or left unattended.

RSPSupply  -  1-888-532-2706 -  www.RSPSupply.com

http://www.RSPSupply.com/p-6798-Hoffman-A1001YZUMC2-Purging-Pressurization-System-10-CF.aspx

Summary of Contents for 1001A Series

Page 1: ...cessories Supplied with Each Kit Pentair Technical Products 2100 Hoffman Way Anoka Minnesota 55303 PH 763 422 2211 hoffmanonline com Hoffman P N 87571946 Manufactured by 1600 Enterprise Parkway Twinsb...

Page 2: ...subject to change without notice Table of Contents Page 2 System Purpose and Description Purpose System Description Important Notes Page 3 Identifying Your System Defines specific features of the syst...

Page 3: ...ion proof differential pressure switch used to detect loss of safe enclosure pressure LPS Less Pressure Switch SYSTEM TYPE Type Z Reduces the internal enclosure area Division rating from Division 2 to...

Page 4: ...re Warning Nameplate Silkscreened SS Recommended Spare Parts Qty Description Part supercedes 1 Enclosure Pressure Indicator CI 510023 1 Enclosure Pressure Indicator CII 513235 1 Enclosure Pressure Con...

Page 5: ...Calculation 1 The total volume of all pressurized enclosures devices and wireways must be considered 2 All enclosure device and wireway volumes must be calculated without consideration of internally...

Page 6: ...SERVICE VALVE SYSTEM SUPPLY FITTING ENCLOSURE PROTECTION SYSTEM SYSTEM MOUNTING BOLT ENCLOSURE SUPPLY TUBING ENCLOSURE PROTECTION VENT optional PROTECTED ENCLOSURE ENCLOSURE CONNECTION FITTINGS ENCLOS...

Page 7: ...OUTLET OUTLET B TYPICAL MULTIPLE PROTECTED ENCLOSURE CONNECTIONS 1 2 PROTECTIVE GAS SUPPLY HEADER A A D C Connections for Lighter than Air Gases and Vapors HELPFUL HINTS If flammable gases are lighte...

Page 8: ...ions are intended for mounting adjacent to the protected enclosure LH RH TM BM configurations are also suitable for 2 schedule 40 pipe mounting In addition these configurations can be accessorized wit...

Page 9: ...LLED IN LINE FILTER KIT ACCESSORY Provides an 8 5 oz capacity 40 micron protective gas supply filter factory installed on the inlet side of the enclosure pressure control regulator Typical Surface Mou...

Page 10: ...10 10 Mounting Plate Dimensions Model 1001A Face Plate 9 8 9 8 RSPSupply 1 888 532 2706 www RSPSupply com http www RSPSupply com p 6798 Hoffman A1001YZUMC2 Purging Pressurization System 10 CF aspx...

Page 11: ...25 TYP 4 Flange Depth 6 3 375 1 1 0 675 0 5 Universal Flange Footprint Optional Wall Flange Footprint only available from Pepperl Fuchs RSPSupply 1 888 532 2706 www RSPSupply com http www RSPSupply c...

Page 12: ...cted enclosure The length of time required is determined by the customer and can be factory or field engraved All EWNs and ETWs are furnished with an adhesive back but should also be riveted or screwe...

Page 13: ...odel ILFK accessory See photo on page 9 One 1 Similar fitting which will connect the inert gas supply tubing to the inert gas supply header connection point and one 1 lot of 1 4 O D 035 wall thickness...

Page 14: ...closure protection system whenever possible For systems protecting multiple enclosures in series the enclosure reference connection fitting must be placed on the last enclosure in the series see page...

Page 15: ...nections are bolded System Supply Venturi Orifice Inlet Enclosure Pressure Gauge Regulator Sintered Vent Reference Supply Enclosure Reference Bulkhead fitting Enclosure Supply Bulkhead fitting System...

Page 16: ...or 500 3 as required and all relevant plant and local codes Note Do not use seals on conduit used as a protected wireway to supply protective gas to adjacent protected enclosures The same conduit can...

Page 17: ...ocked position upon arrival To adjust regulator pull handle to outward position 1 Close the Enclosure Pressure Control Regulator fully by turning counterclockwise CCW 2 Temporarily connect the inert g...

Page 18: ...ed if utilized 1 Carefully read Start Up Instruction Nameplate on system 2 CheckoperationoftheEnclosureProtectionVent EPV 1 if utilized opening it manually several times see page 17 Helpful Hint 3 Sea...

Page 19: ...osure Remove the orifice cut off the crimped end and ream the tube then recrimp and reinstall the tube to note effect As tube is shortened reamed andrecrimped sensitivitydecreases allowingeasieradjust...

Page 20: ...O THE PRODUCTS IT IS EXPRESSLY AGREED AND UNDERSTOOD THAT P F MAKES NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE EXCEPT FOR THE LIMITED WARRANTY SET FORTH HEREIN THERE IS NO OTHE...

Page 21: ...ing to the set up procedure and operating sequence on pages 17 and 18 Replace or tighten stem packing nut as required to prohibit stem packing leakage Carefully disassemble the enclosure protection ve...

Page 22: ...22 22 CUSTOMER NOTES RSPSupply 1 888 532 2706 www RSPSupply com http www RSPSupply com p 6798 Hoffman A1001YZUMC2 Purging Pressurization System 10 CF aspx...

Page 23: ...23 23 CUSTOMER NOTES RSPSupply 1 888 532 2706 www RSPSupply com http www RSPSupply com p 6798 Hoffman A1001YZUMC2 Purging Pressurization System 10 CF aspx...

Page 24: ...omer Project Service Type Features Application SYSTEMS IDENTIFICATION APPLICATION INFORMATION Local Sales Representative NOTES RSPSupply 1 888 532 2706 www RSPSupply com http www RSPSupply com p 6798...

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