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8

Circuit breaker trips when 

pump tries to start.

1.  Short circuit in pump motor.

2.  Water may have entered the 

motor housing through either 

worn out mechanical seals or 

O-rings.

3.  Contactor failure for three 

phase pumps. Check pump 

contactor for burnt contacts.

4.  Start component(s) failure for 

single phase pumps. Check 

Pump 

Troubleshooting

start capacitor and start relay 

for failure.

5.  Single phase pump may be 

miswired to panel. The white, 

black, and red pump power 

leads must be connected 

correctly to panel.

Overload trips, is manually 

reset, and then trips off again.

1.  Cutters may be clogged. It 

is possible that the pump 

stalled during operation, and 

starting and stopping cleared 

the cutters. If resetting the 

overloads solves this problem, 

return the H-O-A switch to 

Auto and observe operation.

2.  Pump motor may have failed.

3.  Start component(s) failure for 

single phase pumps. Check 

start capacitor and start relay 

for failure.

4.  Single phase pump may be 

miswired to panel. The white, 

black, and red pump power 

leads must be connected 

correctly to panel.

TYPICAL INSTALLATIONS

Summary of Contents for Hydromatic TG-Pro System

Page 1: ...ip ment or to the responsible party who maintains the system TG PRO SYSTEM COMPLETE GRINDER PACKAGE OFFERING INSTALLATION AND SERVICE MANUAL For use with Hydromatic grinder pumps HPG200 HPGR200 and HP...

Page 2: ...Only qualified personnel may install this system NFPA 70 National Electric Code NEC or local codes must be followed System must be properly grounded according to NEC Biohazard risk Once the wastewater...

Page 3: ...lt in structural failure or serious leaks Step 2 Lubricate inside lip of inlet grommet with pipe soap Clean outer end of influent pipe and push pipe through grommet Ensure pipe does not protrude insid...

Page 4: ...or electrical connections made to the basin Unpacking Pump Remove pump from carton When unpacking unit check for concealed damage Claims for damage must be made at the receiving end through the deliv...

Page 5: ...ion Box Systems Step 1 Ensure power source is off or dis con nect ed Step 2 Pushpumppower sealfailure heat sensor and float cords through cord grips in the junction box and tighten To prevent corrosio...

Page 6: ...onduits and cables entering the panel must be sealed off For single phase pumps Check panel wiring to ensure white black and red pump leads are connected according to the schematic and panel wire labe...

Page 7: ...ner retrace control float wiring panel Step 7 Ensure H O A switch is set to Auto before placing system into service Below is a list of common problems and possible solutions Refer to the pump and pane...

Page 8: ...te black and red pump power leads must be connected correctly to panel Overload trips is manually reset and then trips off again 1 Cutters may be clogged It is possible that the pump stalled during op...

Page 9: ...20 Cross 1 1 4 SST 1 18a 05004A122 Bushing 1 1 4 x 1 2 PVC 1 18b 149850001 Valve Relief 1 19 148790001 Valve Anti Siphon 1 20 05004A114 Bushing 1 1 4 x 3 4 PVC 1 21 05008A059 Nipple 3 4 Close PVC 1 22...

Page 10: ...ef 1 19 148790001 Valve Anti Siphon 1 20 05004A114 Bushing 1 1 4 x 3 4 PVC 1 21 05008A059 Nipple 3 4 Close PVC 1 22 24335A001 4 Inlet Grommet 1 23a 2397A012 Rope Liftout 15 1 23b 23828A005 Chain Lifto...

Page 11: ...004A122 Bushing 1 1 4 x 1 2 PVC 2 18b 149850001 Valve Relief 2 19 148790001 Valve Anti Siphon 2 20 05004A114 Bushing 1 1 4 x 3 4 PVC 2 21 05008A059 Nipple 3 4 Close PVC 2 22 24335A001 4 Inlet Grommet...

Page 12: ...and from the factory or an authorized Pentair Hydromatic service facility This limited warranty will not apply a to defects or malfunctions resulting from failure to properly install operate or maint...

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