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Pentair HAFFMANS RPU-352 Instruction Manual Download Page 101

 

HAFFMANS  RPU 352, RPU 353, RPC 80 RPC 50

 

2

 

RPU 352, RPU 353, RPC 80, RPC 50 

 

Page 101 of 112

 

APPENDIX III CUSTOMER SERVICE 

 
 

Warning 

Repairs to the electrical parts of the RPU-352, PRU-353 
should always be carried out by a Haffmans service engineer. 

 
The trouble shooting chart list a number of potential minor problems and indicates how the 
customer can solve these problems. If you can’t solve a problem or would like to order spare 
parts, contact Haffmans BV or their designated representative/agent. Always include the serial 
number, order number or invoice number (given by Haffmans BV) of the RPU-352, PRU-353 in 
any correspondence. 
 
For answers to questions involving the operation of the RPU-352, PRU-353 please contact 
Haffmans or their designated representative/agent. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 

Haffmans BV 

 

Marinus Dammeweg 30 

 

5928 PW Venlo, The Netherlands 

 

 

 

P.O. Box 3150 
NL-5902 RD Venlo, The Netherlands 
 
T 

:  (+31) 77-3232300 

F 

:  (+31) 77-3232323 

E 

:  [email protected] 

I 

:  www.haffmans.nl 

 

Summary of Contents for HAFFMANS RPU-352

Page 1: ...WWW HAFFMANS NL HAFFMANS WWW HAFFMANS NL HAFFMANS INSTRUCTION MANUAL REDPOST PU MONITOR TYPE RPU 352 353...

Page 2: ......

Page 3: ...translation errors in this edition of the manual The specifications and design of this product are subject of change without notice All rights reserved No part of this publication may be reproduced or...

Page 4: ......

Page 5: ...ondition 17 5 Starting 19 5 1 Preparing the instrument 19 5 2 Pressure zero setting Only for PRU 353 21 5 3 Thermometer 21 5 4 Starting the recording 21 6 Recording 23 6 1 Stopping the recording 23 6...

Page 6: ...Configuration 37 13 1 Output to other equipment 37 13 2 Language 37 13 3 Display contrast 37 13 4 Clock 38 13 5 Display units 38 13 6 Active channels 39 13 7 PU cut off temperature 39 13 8 PU calculat...

Page 7: ...emplate setting 63 23 Configuration MENU section 65 23 1 General format set up 65 23 1 1 Select language 65 23 1 2 Select decimal point 65 23 1 3 Set graph formats 65 23 1 4 P U user 65 23 2 P U calcu...

Page 8: ...28 Technical specifications 89 29 Unpacking 91 30 Operating 93 30 1 Battery Charging 93 30 2 Connection to PC 93 31 Safety 95 Appendix I Background information 97 Appendix II Diagrams 99 Appendix III...

Page 9: ...second intervals a total of 14 6 hours recording can be stored Recording inputs Temperature Only for PRU 353 Pressure Number of input channels 2 1 Nominal range 5 to 105 C 0 5 to 18 0 bar gauge Resolu...

Page 10: ...thin one week of the first Dimensions Length x Width x Height In frame 380 x 175 x 230 mm Weight 9 25 kg Including frame Dimensions and weight are inclusive of carrying frame can holder and can pressu...

Page 11: ...nt to reduce risk of injury Before using the equipment read and understand the operating instructions in this manual This equipment is intended to monitor the pasteurisation process in tunnel pasteuri...

Page 12: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 12 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Page 13: ...and cans 1 Can bottle holder PRU 353 1 Quick change facility 1 Quick change facility 1 Spray water temperature probe 1 Spray water temperature probe 1 Test plug 60 C 1 Test plug 60 C 1 Dummy temperatu...

Page 14: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 14 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Page 15: ...off switch Switch the instrument on by activating this switch Switch the instrument off by activating and holding this switch for at least ten seconds The display shows you what is happening Remove th...

Page 16: ...then it has no function at that time 4 6 AUTO POWER ON The instrument will automatically switch on when it is connected to a Redpost printer charger or a Redpost battery charger This allows the batter...

Page 17: ...ery drain by about four times At an even lower level of charge below 5 the whole instrument will turn off Any recorded files will be saved If you switch the instrument on again in this state it will s...

Page 18: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 18 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Page 19: ...nnel 1 socket Channel 1 is to the right of the display When calculating the results channel 1 is given most importance and is assumed to show the product temperature Select the spray probe or second c...

Page 20: ...by placing a sufficient amount of distance tubes Bottle length 80 base ring n x 40 distance ring n x 5 distance ring 2 Tighten nut 3 3 Place bottleor can on the base 4 4 Lower the plate with pressure...

Page 21: ...the pressure fitting to the port and then pierce the container to let the pressure reach the sensor The pressure port channel 3 is on the back edge of the instrument to the left of the display 5 3 THE...

Page 22: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 22 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Page 23: ...the previous file Use the top right switch to access the main menu and then select Record Again See Results section 6 2 SCREEN TEMPERATURE The display screen will switch off if the instrument is too h...

Page 24: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 24 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Page 25: ...more details below You should print out important files or copy them to a PC before you erase them Record again without erasing the previous file s Up to four files can be saved in the instrument at a...

Page 26: ...h the recorded pressure was within 0 2 bar of the maximum channel 3 The reason for stopping recording All these results are calculated wherever possible If the file contains any off scale records outs...

Page 27: ...ces for each recording It is therefore unique to the file 8 3 TOTAL RECORDING TIME The total elapsed time from the moment you start recording by activating the switch until recording stops Recording m...

Page 28: ...he key plug More details of the cut off and the PU calculation are given in the Key Plug section Your packaging specification may call for a particular PU cut off temperature to ensure that pasteurisi...

Page 29: ...nuously slowly at first and then faster for as long as the switch is held When the cursor reaches the last record in the file the switch outline becomes dim and it no longer has any effect Moving the...

Page 30: ...s on the graph A record that is below the scale leaves a gap in the graph If the whole graph is wider than will fit on a single screen then the cursor causes the graph to scroll from side to side so t...

Page 31: ...move continuously slowly at first and then faster for as long as the switch is held When the line reaches the last record in the file the switch outline becomes dim and it no longer has any effect Mo...

Page 32: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 32 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Page 33: ...battery is being charged by an arrow head that moves up the battery image The speed of movement shows the charge rate The dotted line shows the minimum level of charge needed to start recording 11 2BA...

Page 34: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 34 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Page 35: ...are used to move the highlight over the item in the list that you wish to select The highlight moves down by one item as soon as you operate the right hand switch If you hold the switch for a short t...

Page 36: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 36 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Page 37: ...T TO OTHER EQUIPMENT The settings you make with the key plug will decide how the results are shown on the display of the RPU 352 OR PRU 353 When used with other equipment the final output device dicta...

Page 38: ...can start the date entry process again as described in the next paragraph When you have moved past the last item the screen changes and you have the chance to make more changes by activating the swit...

Page 39: ...When the first channel is correct use the top right switch to move to the next You can leave a channel as it is by moving straight to the next one When you have moved past the third channel position...

Page 40: ...aracter position and so on You can leave a character blank by moving straight to the next position If you make a mistake you cannot move the cursor backwards but you can start the whole entry process...

Page 41: ...the RPC 80 will take priority over the settings in the RPU 352 PRU 353 when results are calculated for printing File start time will be calculated using the clock in the RPC 80 as a reference When fi...

Page 42: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 42 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Page 43: ...s using the contact treatment grease supplied This protects the sockets from corrosion and greatly extends their service life A lubrication reminder is shown on the display at the correct times If you...

Page 44: ...ith the new part If you unplug the exchange unit and then reconnect it the instrument will assume you have fitted a new battery Never unplug the exchange unit unless you intend to replace it with a ne...

Page 45: ...of the RPU 352 PRU 353almost an hour different from the start time in the results printed by my PC 14 Why is the exit temperature sometimes not included in the results 15 Why doesn t the date and tim...

Page 46: ...harge that remains in the battery This allows the percentage charge to be displayed either as a number or as the black fill level on the battery information diagram Whenever the charger is connected t...

Page 47: ...gging anything into either socket or starting any communications activity that causes a message to be displayed The backlight will switch off again after one minute unless another action keeps it on I...

Page 48: ...ncluding PU cut off temperature may apply to the displayed and printed results The same applies when connecting the PU monitor to a PC The settings you make in the program running on the PC will take...

Page 49: ...sumed to read the temperature of the product The light sensor can be seen on the left of the instrument s front panel between the two left hand control switches don t cover this area with tape or adhe...

Page 50: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 50 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Page 51: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 INSTRUCTION MANUAL RPC 80 PRINTER CHARGER Essential reading...

Page 52: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2...

Page 53: ...RPC 80 RPC 50 Page 53 of 112 17 TECHNICAL SPECIFICATIONS Voltage 82 275V 50 60Hz Dimensions LxWxH 310x240x150 mm Weight 4 5 kg Charging time 6 hours for full charge 300 serie Display LCD back illumina...

Page 54: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 54 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Page 55: ...to a computer The instrument has a menu driven operation programme which enables adaptation of the instrument to any pasteurisation process Adjustable are among others P U calculation formula base val...

Page 56: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 56 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Page 57: ...ed please contact Haffmans BV or the representative agent designated by Haffmans BV immediately appendix IV Always include the serial number order number or invoice number given by Haffmans BV of the...

Page 58: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 58 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Page 59: ...353 RPC 80 RPC 50 2 RPU 352 RPU 353 RPC 80 RPC 50 Page 59 of 112 20 CONTROL PANEL Warning Before using the RPC 80 first carefully read this chapter Fig 20 1 Control panel Haffmans REDPOST RPC 80 2 Lin...

Page 60: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 60 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Page 61: ...on line lamp is lit steadily Always check that there is enough paper in the Canon printer before starting to use the RPC 80 21 2 CONNECTING THE MONITOR The RPC 80 will now be showing TRYING TO COMMUNI...

Page 62: ...ors 21 4 AFTER PRINTING After the printing is finished the print run can be started again 21 4 1 200 SERIES P U MONITORS After all the files have been printed the display changes to ERASE ALL FILES Pr...

Page 63: ...DATE AND TIME by pressing the MORE or MORE buttons FINE ADJUST is for corrections to the clock time of up to a minute Hold the or button to freeze the clock and start it running at an exact time signa...

Page 64: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 64 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Page 65: ...o number display formats using the dot 99 9 or the comma 99 9 to separate the integer part from the fractional part of the number 23 1 3 SET GRAPH FORMATS Leads you into the settings for all the graph...

Page 66: ...ls 1 and 2 are temperature channels channel 3 is the pressure channel For instance channel 1 PRODUCT an d channel 2 SPRAY These names appear on the printed results ATTENTION After you have set up the...

Page 67: ...PLATES NOT REQUIRED turns off the templates altogether 2 OPEN TEMPLATE ACCESS In order to select a template first some templates must be recorded When choosing OPEN TEMPLATE ACCESS from the template m...

Page 68: ...e channel 1 to the product temperature Channel 1 in a template controls the way that the template trace and the recorded run are synchronised The template and the P U monitor recordings are synchronis...

Page 69: ...eral different sites The External Link serial connectors of the two RPC 80 units are linked by a short cable and a null modem 1 Connect the two units with a suitable cable 2 Select EXPORT TEMPLATES on...

Page 70: ...ET UP Display contrast SET DISPLAY CONTRAST to adjust the RPC 80 display to give the desired contrast between the dots that form the characters and the background Use the LESS and MORE buttons as requ...

Page 71: ...asked if the list is required Playback units are despatched with this setting ALWAYS PRINT FULL LIST The list is always printed without any intervention by the operator ALWAYS ASK At the end of every...

Page 72: ...al Ready DTR Out fixed On 9 volts Hard Handshake In the Hard Handshake system the handshaking is managed by two extra signal connections The signals are described below from the point of view of the R...

Page 73: ...cimal 17 The XOff character is fixed as ASCII DC3 Hex 13 Decimal 19 Serial input buffer The serial data received by the RPC 80 first enters a buffer In both handshaking systems the Not Ready signal or...

Page 74: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 74 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Page 75: ...ned results see chapter 2 6 for explanation of the recorded data Additionally a full list of off records can be printed This option must first be activated in the menu section configuration see chapte...

Page 76: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 76 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Page 77: ...rned for repair or replacement if faults occur 25 1 SYSTEM ERROR 02 04 Input overflow from External link The link is ignoring the handshake control and is sending data when the input buffer is full or...

Page 78: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 78 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Page 79: ...lates B2 The memory back up battery in the RPC 80 is over five years old The voltage output may soon fall too low to guarantee memory and clock operation Full fitting instructions are included with th...

Page 80: ...nected Never unplug the lead until the template exchange is completed Check that you are using the correct type of null modern and cable It is impossible to recover from this type of error and you wil...

Page 81: ...ry of the PRC 80 M1 The memory in the clock calendar chip has become corrupted and the settings stored in it have been lost The memory has been tested and found to be operating correctly The most like...

Page 82: ...e templates will have been turned off and templates cannot be used If this fault occurs it will be necessary to replace the template memory Return the instrument for repair The RPC 80 will continue to...

Page 83: ...CHANGE is shown when trying to use the Template Exchange to export templates before you have recorded any T3 Templates use disabled because channel 1 of the P U monitors is not active Channel 1 is ass...

Page 84: ...received from the P U monitor T7 Saving this template failed when the memory became full Save the template in the place of a template that is no longer required There may still be room in the memory f...

Page 85: ...the backup battery see fig 10 27 and replace all parts in reverse order Fig 27 1 Fig 27 1 After setting the RPC 80 ID you will see FINISHED RPC 80 SET UP Normally you will press the YES button and re...

Page 86: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 86 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Page 87: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 INSTRUCTION MANUAL RPC 50 CHARGER INTERFACE Essential reading...

Page 88: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2...

Page 89: ...53 RPC 80 RPC 50 Page 89 of 112 28 TECHNICAL SPECIFICATIONS Voltage 100 240V 47 63Hz Dimensions LxWxH 190x130x105 mm Weight 530g Charging time 4 hours for full charge Display No display Outputs Power...

Page 90: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 90 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Page 91: ...omplete or damaged please contact Haffmans B V or the representative agent designated by Haffmans B V immediately appendix IV Always include the serial number order number or invoice number given by H...

Page 92: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 92 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Page 93: ...nal to 240 VAC nominal and frequency from 47 to 63 Hz 30 2 CONNECTION TO PC The RPC 50 can also be used to connect the PU monitor type PRU 352 RPU 353 to a PC The data lead that is included with the s...

Page 94: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 94 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Page 95: ...Monitor and to connect the PRU 352 RPU 353 to a personal computer It should not be used for any other purpose The equipment is for use indoors in a reasonably clean and dry environment It is not wate...

Page 96: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 96 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Page 97: ...other beverages Where there is any possibility of spore forming bacterial contamination being present for example in tomato juice very much higher temperatures are required for pasteurisation In these...

Page 98: ...container and exactly on the central axis Choosing the cold spot gives the minimum result for PU achieved in fact every contaminant cell may have been warmer than the cold spot at some time during th...

Page 99: ...INSERT KEY PLUG RECORDING NORMAL OPERATION CONFIGURATION Language Display contrast Clock Display Units Active channels PU calculation Recording Interval Equipment number Mains frequency M A I N M E N...

Page 100: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 100 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Page 101: ...you can t solve a problem or would like to order spare parts contact Haffmans BV or their designated representative agent Always include the serial number order number or invoice number given by Haff...

Page 102: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 102 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Page 103: ...modified other than in as specified in the directions for use or which have been exposed to abnormal working conditions or abnormal handling The unlikely event that a defects occurs within the period...

Page 104: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 104 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Page 105: ...NS B V Marinus Dammeweg 30 5928 PW Venlo Holland declare entirely under our own responsibility that the product PU MONITOR TYPE RPU 352 353 upon this statement has reference to is in conformity with t...

Page 106: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 106 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Page 107: ...HAFFMANS B V Marinus Dammeweg 30 5928 PW Venlo Holland declare entirely under our own responsibility that the product CHARGER INTERFACE TYPE RPC 50 upon this statement has reference to is in conformit...

Page 108: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 108 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Page 109: ...We HAFFMANS B V Marinus Dammeweg 30 5928 PW Venlo Holland declare entirely under our own responsibility that the product PRINTER CHARGER TYPE RPC 80 upon this statement has reference to is in conform...

Page 110: ...HAFFMANS RPU 352 RPU 353 RPC 80 RPC 50 2 Page 110 of 112 RPU 352 RPU 353 RPC 80 RPC 50...

Page 111: ...7 026 7 353 O ring 5x2 100 048 8 353 needle t b v ISD 03 006 369 9 352 quick change facility 003 545 10 Spray water temperature probe 004 160 11 Test plug 60 C 002 218 12 Dummy temperature probe 002 8...

Page 112: ...039 28 353 Temperature probe Lg 350 mm 107 027 29 352 Plate with bottle holder 45 55 mm 001 650 30 352Plate with bottle holder 55 68 mm 002 214 31 352 Plate with bottle holder 68 80 mm 002 215 32 352...

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