Pentair BIOSHIELD 522635 Installation And User Manual Download Page 9 | Manualshive

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Pentair BIOSHIELD 522635 Installation And User Manual Download Page 9

6

Mounting The Vessel

Note: The way UV vessels are mounted/positioned plays a very important role in the unit’s performance and degree of
safety. We STRONGLY RECOMMEND that you follow these instructions and guidelines precisely. Any deviation from these
mounting instructions will void any warranty associated with the UV vessel and all its components and may cause unsafe
conditions.

Trapped air inside the UV vessel during operation may create excessive heat, thus damaging internal components.

Vertical Vessel Mounting
Mount the Bioshield

®

UV Disinfection Sterilizer with the electrical end up. Use the bottom port

as the inlet with the top port as the outlet.
Note: The UV vessel should be installed with a vertical clearance 1-1/2 times the vessel
length. This will allow suf cient room for servicing the unit and replacing the UV lamp

Horizontal Vessel Mounting
Mount the Bioshield UV system horizontally with the inlet/outlet facing up.
Note: The UV vessel should be installed with a horizontal clearance 1-1/2 times the
vessel length. This will allow suf cient room for servicing the unit and replacing the
UV lamp.

Mounting the Power Supply

The Bioshield UV system’s power supply can be mounted in several different ways. The power supply should always be
mounted to a surface that is sheltered from rain, splashing, heavy condensation or any other kind of prolonged contact
with water.
Note: DO NOT mount the power supply in an extremely con ned space where heat and moisture can be retained.

Your UV system will include one of two different power supplies based on the wattage of your unit:

•

50W, 80W and 120W UV systems include a rectangular power supply. Four
screws, one in each corner of the power supply, secure the power supply to the
wall or shelf.

•

150W UV systems include a cylindrical power supply that must be mounted with
the two pipe clips packaged with the unit.

A single screw at the base of the pipe clip secures it to the wall or shelf. The power
supply is then locked into the pipe clip by securing the retaining strap onto the clip.

UV Vertical

Installation

UV Horizontal

Installation

BIOSH IELD

®

U V D isinfection Sterilizer Installation and U ser’

s Guide

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Summary of Contents for BIOSHIELD 522635

Page 1: ...I M PORTAN T SAFETY I N STRUCTI ON S READ AND FOLLOW ALL I NSTRUCTI ONS SAVE THESE I NSTRUCTI ONS I N STALLATI ON AN D USER S GUI DE BI OSHI ELD UVDI S I NF E C T I ONS T E RI L I Z E R ...

Page 2: ... al l at i on St er i l i zerI nst al l at i on and O per at i on Typi calI nst al l at i on M ount i ng t he Vessel M ount i ng t he PowerSuppl y M andat or y LeakTest El ect r i calConnect i on 1 1 1 1 2 2 2 3 4 4 5 5 6 6 7 7 8 8 8 9 9 9 10 11 11 I fyou have quest i ons aboutor der i ng Pent ai rAquat i c Syst em s r epl acem entpar t s and poolpr oduct s pl ease cont act CUSTOM ER SERVI CE TECH...

Page 3: ...cal power DO NOT allow system to exceed 50 PSI Pounds Per SquareInch Carefullyexaminetheunitafterinstallation Itshould not be powered on if there is water on any part not intendedtobewet T oreducetheriskof injury DONOTpermit children tousethisproduct BioshieldUVsystemsaredesignedforlow pressure water applicationsDONOTusetheseunitsfor any application outside of their intended use The use of attachm...

Page 4: ...Hz 522636 1 45 GPM 80 0 98 0 43 26 43 x 5 75 120 277 VAC 50 60 Hz 522637 1 62 GPM 120 0 98 0 43 36 56 x 5 75 120 277 VAC 50 60 Hz 522638 1 90 GPM 150 1 82 47 70 x 5 75 120 VAC 50 60Hz 522945 1 90 GPM 150 0 81 47 70 x 5 75 240 VAC 50 60Hz Sizing Chart Model No Max Flow Rate 30 mJ cm2 Turnover Rate in GPM Determined by Daily Hours of Operation 6 Hours 8 Hours 10 Hours 12 Hours 14 Hours 16 Hours 18 H...

Page 5: ... and on the power supply label The model number of your UV unit can be found in two locations 1 On the bar code label at the end of the box 2 On the label placed in the middle of the UV Vessel Component Diagram Please review the component diagram below Unpack your UV system and lay out the packaged components for inspection Please review the information listed in this section to become familiar wi...

Page 6: ...s packaging while performing maintenance on the UV system will protect these components from damage or fouling when outside of the vessel 2 Carefully remove the quartz sleeve by unthreading the Black Retaining Nut Gently slide out the quartz sleeve assembly and inspect for damage including chips cracks and pin holes If damage has occurred please contact the place of original purchase immediately 3...

Page 7: ... ensure that the open end of the quartz sleeve mates smoothly with the inside lip of the clear quartz sleeve module this signi es a good t See Photo C 5 With the quartz sleeve positioned inside the clear quartz sleeve module properly nish hand tightening the white retaining nut When the white retaining nut is tight the quartz sleeve should appear straight inside the clear quartz sleeve module see ...

Page 8: ...overall performance will be increased When operating UV sterilizers please consider the recommended water ow rates found in the Sizing Chart on page 1 Typical Installation See Diagram Below This system achieves critical ltering goals such as good water circulation The bottom drain surface skimming capabilities ensure maximum debris removal The UV Sterilizer must be positioned after the mechanical ...

Page 9: ...al clearance 1 1 2 times the vessel length This will allow suf cient room for servicing the unit and replacing the UV lamp Mounting the Power Supply The Bioshield UV system s power supply can be mounted in several different ways The power supply should always be mounted to a surface that is sheltered from rain splashing heavy condensation or any other kind of prolonged contact with water Note DO N...

Page 10: ...ect closely for moisture If the paper towels are completely dry your leak test is complete and successful If moisture is detected on the paper towel the quartz sleeve s rubber gasket and o ring have failed to achieve a seal and must be re assembled repeat the leak test until a seal is achieved See page 4 for assembly instructions Electrical Connection The Bioshield UV system is intended to be perm...

Page 11: ...ield UV Disinfection Sterilizer vessel is mounted horizontally or vertically care should be taken when installing the UV lamp into the vessel s quartz sleeve Vertical installations require extra attention to eliminate the chance of the lamp dropping into the quartz sleeve and breaking 4 With the UV lamp power cord connection complete and the lamp entirely inside the quartz sleeve carefully screw d...

Page 12: ...he acid 6 Remove ALL vinegar or acid from the quartz sleeve assembly before reassembling Winterizing Using the Bioshield UV Disinfection Sterilizer in extremely cold temperatures can cause damage to the unit especially if the water is allowed to freeze inside the equipment Please note that damage to the product due to freezing is not covered under warranty Pentair recommends shutting the UV system...

Page 13: ...leeve see page 4 and repeat the Mandatory Leak Test see page 7 until there are no indications of a leak GFCI Breaker is Tripping 1 Immediately disconnect power to the Bioshield UV Disinfection Sterilizer 2 Turn off the pool pump at the circuit breaker and be sure all ow to the unit has been stopped 3 Refer to pages 4 5 for Quartz Sleeve Assembly and page 8 for UV Lamp Installation in reverse order...

Page 14: ...Union O Ring 17 Water Inlet Outlet Union Socket Half 18 Water Inlet Outlet Union Retaining Nut BOLDED PARTS REQUIRE ANNUAL REPLACEMENT Model No UV Lamp P N Quartz Sleeve P N Power Supply P N 4 Pin Lamp Connector P N Gasket Kit P N 522635 523035 523039 523032 523034 523031 522636 523036 523040 523032 523034 523031 522637 523037 523041 523032 523034 523031 522638 523038 523042 523033 523034 523031 5...

Page 15: ...NOTES ...

Page 16: ...esslynoted names and brands of third parties that maybe used in this document are not used to indicate an affiliation or endorsement between the owners of thesenames and brands and Pentair Water Pool and Spa Inc Those names and brands maybethetrademarks or registered trademarks of those third parties Because we are continuouslyimproving our products and services Pentair reserves the right to chang...

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