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Pentair BIOSHIELD 522635 Installation And User Manual Download Page 6

3

Quartz Sleeve and UV Lamp Inspection

Bioshield

®

 UV Disinfection Sterilizers are packaged with their quartz sleeve assembly pre-assembled inside the UV vessel. 

The UV lamp is packaged separately in a corrugated tube.
The Quartz Sleeve Assembly must be removed from the UV vessel and inspected for damage prior to                   
installation. Extreme care should be used while this procedure is being performed.
Note: DO NOT handle the lamp or quartz sleeve with bare hands. Your hands can deposit oils on the quartz sleeve 
and lamp that will decrease the ef ciency of UV disinfection.

1.  Carefully unpack the UV lamp from their corrugated packing tube and inspect for 

damage including broken glass, cracks, chips, fractures and pin holes. If damage has 
occurred please contact the place of original purchase immediately.

 

Note: Save the corrugated lamp packaging after unpacking the UV lamp. Storing 
the lamp and/or quartz sleeve in this packaging while performing maintenance on 
the UV system will protect these components from damage or fouling when outside 
of the vessel. 

2.  Carefully, remove the quartz sleeve by unthreading the Black Retaining Nut. Gently slide out the quartz 

sleeve assembly and inspect for damage including chips, cracks and pin holes. If damage has occurred please 
contact the place of original purchase immediately.

3.  After inspection, reassemble the quartz sleeve back into the UV vessel. If installing the unit, perform the Mandatory 

Leak Test (see page 7).

4.  Inspect all other UV system components (power supply, UV vessel unions and necessary mounting clamps) for 

damage.

After receipt and inspection of the unit, if broken glass is found (including cracks, chips, pin holes and 
hair line fractures of any kind) please contact Pentair Water Pool and Spa, Inc. at (800) 831-7133.

UV Vessel

Instructions/

Unions

Power Supply

Vessel Mounting (Grey) and 

Power Supply Mounting  

Clamps* (2x each)

Note (*): Power supply mounting clamps are only provided with 150W UV systems.

BIOSH IELD

®

 U V D isinfection Sterilizer Installation and U ser’

s Guide

Summary of Contents for BIOSHIELD 522635

Page 1: ...I M PORTAN T SAFETY I N STRUCTI ON S READ AND FOLLOW ALL I NSTRUCTI ONS SAVE THESE I NSTRUCTI ONS I N STALLATI ON AN D USER S GUI DE BI OSHI ELD UVDI S I NF E C T I ONS T E RI L I Z E R ...

Page 2: ... al l at i on St er i l i zerI nst al l at i on and O per at i on Typi calI nst al l at i on M ount i ng t he Vessel M ount i ng t he PowerSuppl y M andat or y LeakTest El ect r i calConnect i on 1 1 1 1 2 2 2 3 4 4 5 5 6 6 7 7 8 8 8 9 9 9 10 11 11 I fyou have quest i ons aboutor der i ng Pent ai rAquat i c Syst em s r epl acem entpar t s and poolpr oduct s pl ease cont act CUSTOM ER SERVI CE TECH...

Page 3: ...cal power DO NOT allow system to exceed 50 PSI Pounds Per SquareInch Carefullyexaminetheunitafterinstallation Itshould not be powered on if there is water on any part not intendedtobewet T oreducetheriskof injury DONOTpermit children tousethisproduct BioshieldUVsystemsaredesignedforlow pressure water applicationsDONOTusetheseunitsfor any application outside of their intended use The use of attachm...

Page 4: ...Hz 522636 1 45 GPM 80 0 98 0 43 26 43 x 5 75 120 277 VAC 50 60 Hz 522637 1 62 GPM 120 0 98 0 43 36 56 x 5 75 120 277 VAC 50 60 Hz 522638 1 90 GPM 150 1 82 47 70 x 5 75 120 VAC 50 60Hz 522945 1 90 GPM 150 0 81 47 70 x 5 75 240 VAC 50 60Hz Sizing Chart Model No Max Flow Rate 30 mJ cm2 Turnover Rate in GPM Determined by Daily Hours of Operation 6 Hours 8 Hours 10 Hours 12 Hours 14 Hours 16 Hours 18 H...

Page 5: ... and on the power supply label The model number of your UV unit can be found in two locations 1 On the bar code label at the end of the box 2 On the label placed in the middle of the UV Vessel Component Diagram Please review the component diagram below Unpack your UV system and lay out the packaged components for inspection Please review the information listed in this section to become familiar wi...

Page 6: ...s packaging while performing maintenance on the UV system will protect these components from damage or fouling when outside of the vessel 2 Carefully remove the quartz sleeve by unthreading the Black Retaining Nut Gently slide out the quartz sleeve assembly and inspect for damage including chips cracks and pin holes If damage has occurred please contact the place of original purchase immediately 3...

Page 7: ... ensure that the open end of the quartz sleeve mates smoothly with the inside lip of the clear quartz sleeve module this signi es a good t See Photo C 5 With the quartz sleeve positioned inside the clear quartz sleeve module properly nish hand tightening the white retaining nut When the white retaining nut is tight the quartz sleeve should appear straight inside the clear quartz sleeve module see ...

Page 8: ...overall performance will be increased When operating UV sterilizers please consider the recommended water ow rates found in the Sizing Chart on page 1 Typical Installation See Diagram Below This system achieves critical ltering goals such as good water circulation The bottom drain surface skimming capabilities ensure maximum debris removal The UV Sterilizer must be positioned after the mechanical ...

Page 9: ...al clearance 1 1 2 times the vessel length This will allow suf cient room for servicing the unit and replacing the UV lamp Mounting the Power Supply The Bioshield UV system s power supply can be mounted in several different ways The power supply should always be mounted to a surface that is sheltered from rain splashing heavy condensation or any other kind of prolonged contact with water Note DO N...

Page 10: ...ect closely for moisture If the paper towels are completely dry your leak test is complete and successful If moisture is detected on the paper towel the quartz sleeve s rubber gasket and o ring have failed to achieve a seal and must be re assembled repeat the leak test until a seal is achieved See page 4 for assembly instructions Electrical Connection The Bioshield UV system is intended to be perm...

Page 11: ...ield UV Disinfection Sterilizer vessel is mounted horizontally or vertically care should be taken when installing the UV lamp into the vessel s quartz sleeve Vertical installations require extra attention to eliminate the chance of the lamp dropping into the quartz sleeve and breaking 4 With the UV lamp power cord connection complete and the lamp entirely inside the quartz sleeve carefully screw d...

Page 12: ...he acid 6 Remove ALL vinegar or acid from the quartz sleeve assembly before reassembling Winterizing Using the Bioshield UV Disinfection Sterilizer in extremely cold temperatures can cause damage to the unit especially if the water is allowed to freeze inside the equipment Please note that damage to the product due to freezing is not covered under warranty Pentair recommends shutting the UV system...

Page 13: ...leeve see page 4 and repeat the Mandatory Leak Test see page 7 until there are no indications of a leak GFCI Breaker is Tripping 1 Immediately disconnect power to the Bioshield UV Disinfection Sterilizer 2 Turn off the pool pump at the circuit breaker and be sure all ow to the unit has been stopped 3 Refer to pages 4 5 for Quartz Sleeve Assembly and page 8 for UV Lamp Installation in reverse order...

Page 14: ...Union O Ring 17 Water Inlet Outlet Union Socket Half 18 Water Inlet Outlet Union Retaining Nut BOLDED PARTS REQUIRE ANNUAL REPLACEMENT Model No UV Lamp P N Quartz Sleeve P N Power Supply P N 4 Pin Lamp Connector P N Gasket Kit P N 522635 523035 523039 523032 523034 523031 522636 523036 523040 523032 523034 523031 522637 523037 523041 523032 523034 523031 522638 523038 523042 523033 523034 523031 5...

Page 15: ...NOTES ...

Page 16: ...esslynoted names and brands of third parties that maybe used in this document are not used to indicate an affiliation or endorsement between the owners of thesenames and brands and Pentair Water Pool and Spa Inc Those names and brands maybethetrademarks or registered trademarks of those third parties Because we are continuouslyimproving our products and services Pentair reserves the right to chang...

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