Pentair BIOSHIELD 522635 Installation And User Manual Download Page 3

BIOSH IELD

®

 U V Disinfection Sterilizer Installation and U ser’

s Guide

ii

IMPORTANT SAFETY INSTRUCTIONS

This guide provides installation and operation instructions for the UV 

Sterilizer. Consult Pentair with any questions regarding this equipment. 
Attention Installer: This guide contains important information about the 

installation, operation and safe use of this product. This information should 

be given to the owner and/or operator of this equipment after installation 

or left on or near the UV system. 
Attention User: This manual contains important information that will 

help you in operating and maintaining this product. Please retain it for 

future reference.
IMPORTANT SAFETY INSTRUCTIONS! PLEASE READ PRIOR TO 

INSTALLATION AND OPERATION!
Strictly follow the instructions within this manual to ensure the health and 

safety of both, yourself and the UV system. The installation, operation and 

maintenance of the UV system can only be carried out after reading and 

understanding the information contained in this manual.
The installation of the UV system must be carried out in accordance with 

local regulations and codes.

IMPORTANT NOTICE

This is the safety alert symbol. When you see 

this symbol on your system or in this manual, 

look for one of the following signal words and 

be alert to the potential for personal injury.
Warns about hazards that can cause death, 

serious personal injury, or major property 

damage if ignored.
Warns about hazards that may cause death, 

serious personal injury, or major property 

damage if ignored.
Warns about hazards that may or can cause 

minor personal injury or property damage if 

ignored.

 NOTE             Indicates special instructions not related to  

   

  hazards.

Carefully read and follow all safety instructions in this manual and on 

equipment. Keep safety labels in good condition; replace if missing 

or damaged.

READ AND FOLLOW ALL 

INSTRUCTIONS

When installing and using this electrical equipment, basic safety 

precautions should always be followed, include the following:

Ultraviolet light is damaging to your eyes and 

skin! DO NOT handle or stare at an operating UV 

lamp. Note that the UV light rays are invisible to the human eye and 

precautions should be taken to prevent UV energy from entering the eyes. 

The quartz sleeve and or the UV lamp shipped with 

this product may have been broken or damaged 

during transit. It is therefore essential that the unit be carefully inspected 

before connecting to electrical power.

DO NOT allow system to exceed 50 PSI (Pounds 

Per Square Inch).

Carefully examine the unit after installation. It should 

not be powered on if there is water on any part not 

intended to be wet.

To reduce the risk of injury, DO NOT permit children 

to use this product.

Bioshield UV systems are designed for low-pressure 

water applications DO NOT use these units for any 

application outside of their intended use. The use of attachments not 

recommended or sold by the original manufacturer may cause unsafe 

conditions and may void any warranty.

This unit must be wired in conjunction with 

a properly grounded, Ground Fault Circuit 

Interrupter (GFCI). Only three (3) wire grounded cables suitable for 

outdoor use should be used to connect this unit. If joining cables for 

outdoor use, a suitable watertight cable connector must be used. If an 

extension cord is necessary, a cord with a proper rating should be used. 

A cord rated for less amperes or watts than the appliance’s rating may 

overheat. Care should be taken to arrange the cord so that it will not be 

tripped over or pulled. If in doubt consult a quali ed electrician.

Warping of the UV body may occur when left in 

direct sunlight without water inside to help dissipate 

the heat.

DO NOT operate the unit in “no- ow” situations.

If unit falls into the water, DO NOT REACH FOR IT! 

First power down the unit and then retrieve it. If the 

internal electrical components of the unit get wet, keep the unit powered 

down until internal electrical components have dried.

If the unit shows any sign of water leakage, 

immediately power down the unit.

To avoid possible electrical shock, special care 

should be taken since water is employed in intended 

applications. For each of the following situation, DO NOT attempt 

repairs yourself. Call Pentair Water Pool and Spa, Inc. customer service 
department at (800) 831-7133 for services or discard the appliance. 

FAILURE TO FOLLOW ALL INSTRUCTIONS AND 

WARNINGS CAN RESULT IN SERIOUS BODILY 

INJURY OR DEATH. THIS UV SYSTEM SHOULD BE INSTALLED AND 

SERVICED ONLY BY A QUALIFIED POOL SERVICE PROFESSIONAL. 

INSTALLERS, POOL OPERATORS AND OWNERS MUST READ 

THESE WARNINGS AND ALL INSTRUCTIONS IN THE OWNER’S 

MANUAL BEFORE USING THIS PRODUCT. THESE WARNINGS AND 

THE OWNER’S MANUAL MUST BE LEFT WITH THE POOL OWNER.

To prevent possible  re or electrical shock, only use 

replacement lamps speci ed by the manufacturer.

ULTRAVIOLET RADIATION. Disconnect all power 

from the unit before replacing lamps or servicing 

the unit.

DO NOT operate this unit above 90 GPM (341 GPM). 

Operating the product in this manner may result in 

product failure and voiding of warranty.

SAVE THESE INSTRUCTIONS

Summary of Contents for BIOSHIELD 522635

Page 1: ...I M PORTAN T SAFETY I N STRUCTI ON S READ AND FOLLOW ALL I NSTRUCTI ONS SAVE THESE I NSTRUCTI ONS I N STALLATI ON AN D USER S GUI DE BI OSHI ELD UVDI S I NF E C T I ONS T E RI L I Z E R ...

Page 2: ... al l at i on St er i l i zerI nst al l at i on and O per at i on Typi calI nst al l at i on M ount i ng t he Vessel M ount i ng t he PowerSuppl y M andat or y LeakTest El ect r i calConnect i on 1 1 1 1 2 2 2 3 4 4 5 5 6 6 7 7 8 8 8 9 9 9 10 11 11 I fyou have quest i ons aboutor der i ng Pent ai rAquat i c Syst em s r epl acem entpar t s and poolpr oduct s pl ease cont act CUSTOM ER SERVI CE TECH...

Page 3: ...cal power DO NOT allow system to exceed 50 PSI Pounds Per SquareInch Carefullyexaminetheunitafterinstallation Itshould not be powered on if there is water on any part not intendedtobewet T oreducetheriskof injury DONOTpermit children tousethisproduct BioshieldUVsystemsaredesignedforlow pressure water applicationsDONOTusetheseunitsfor any application outside of their intended use The use of attachm...

Page 4: ...Hz 522636 1 45 GPM 80 0 98 0 43 26 43 x 5 75 120 277 VAC 50 60 Hz 522637 1 62 GPM 120 0 98 0 43 36 56 x 5 75 120 277 VAC 50 60 Hz 522638 1 90 GPM 150 1 82 47 70 x 5 75 120 VAC 50 60Hz 522945 1 90 GPM 150 0 81 47 70 x 5 75 240 VAC 50 60Hz Sizing Chart Model No Max Flow Rate 30 mJ cm2 Turnover Rate in GPM Determined by Daily Hours of Operation 6 Hours 8 Hours 10 Hours 12 Hours 14 Hours 16 Hours 18 H...

Page 5: ... and on the power supply label The model number of your UV unit can be found in two locations 1 On the bar code label at the end of the box 2 On the label placed in the middle of the UV Vessel Component Diagram Please review the component diagram below Unpack your UV system and lay out the packaged components for inspection Please review the information listed in this section to become familiar wi...

Page 6: ...s packaging while performing maintenance on the UV system will protect these components from damage or fouling when outside of the vessel 2 Carefully remove the quartz sleeve by unthreading the Black Retaining Nut Gently slide out the quartz sleeve assembly and inspect for damage including chips cracks and pin holes If damage has occurred please contact the place of original purchase immediately 3...

Page 7: ... ensure that the open end of the quartz sleeve mates smoothly with the inside lip of the clear quartz sleeve module this signi es a good t See Photo C 5 With the quartz sleeve positioned inside the clear quartz sleeve module properly nish hand tightening the white retaining nut When the white retaining nut is tight the quartz sleeve should appear straight inside the clear quartz sleeve module see ...

Page 8: ...overall performance will be increased When operating UV sterilizers please consider the recommended water ow rates found in the Sizing Chart on page 1 Typical Installation See Diagram Below This system achieves critical ltering goals such as good water circulation The bottom drain surface skimming capabilities ensure maximum debris removal The UV Sterilizer must be positioned after the mechanical ...

Page 9: ...al clearance 1 1 2 times the vessel length This will allow suf cient room for servicing the unit and replacing the UV lamp Mounting the Power Supply The Bioshield UV system s power supply can be mounted in several different ways The power supply should always be mounted to a surface that is sheltered from rain splashing heavy condensation or any other kind of prolonged contact with water Note DO N...

Page 10: ...ect closely for moisture If the paper towels are completely dry your leak test is complete and successful If moisture is detected on the paper towel the quartz sleeve s rubber gasket and o ring have failed to achieve a seal and must be re assembled repeat the leak test until a seal is achieved See page 4 for assembly instructions Electrical Connection The Bioshield UV system is intended to be perm...

Page 11: ...ield UV Disinfection Sterilizer vessel is mounted horizontally or vertically care should be taken when installing the UV lamp into the vessel s quartz sleeve Vertical installations require extra attention to eliminate the chance of the lamp dropping into the quartz sleeve and breaking 4 With the UV lamp power cord connection complete and the lamp entirely inside the quartz sleeve carefully screw d...

Page 12: ...he acid 6 Remove ALL vinegar or acid from the quartz sleeve assembly before reassembling Winterizing Using the Bioshield UV Disinfection Sterilizer in extremely cold temperatures can cause damage to the unit especially if the water is allowed to freeze inside the equipment Please note that damage to the product due to freezing is not covered under warranty Pentair recommends shutting the UV system...

Page 13: ...leeve see page 4 and repeat the Mandatory Leak Test see page 7 until there are no indications of a leak GFCI Breaker is Tripping 1 Immediately disconnect power to the Bioshield UV Disinfection Sterilizer 2 Turn off the pool pump at the circuit breaker and be sure all ow to the unit has been stopped 3 Refer to pages 4 5 for Quartz Sleeve Assembly and page 8 for UV Lamp Installation in reverse order...

Page 14: ...Union O Ring 17 Water Inlet Outlet Union Socket Half 18 Water Inlet Outlet Union Retaining Nut BOLDED PARTS REQUIRE ANNUAL REPLACEMENT Model No UV Lamp P N Quartz Sleeve P N Power Supply P N 4 Pin Lamp Connector P N Gasket Kit P N 522635 523035 523039 523032 523034 523031 522636 523036 523040 523032 523034 523031 522637 523037 523041 523032 523034 523031 522638 523038 523042 523033 523034 523031 5...

Page 15: ...NOTES ...

Page 16: ...esslynoted names and brands of third parties that maybe used in this document are not used to indicate an affiliation or endorsement between the owners of thesenames and brands and Pentair Water Pool and Spa Inc Those names and brands maybethetrademarks or registered trademarks of those third parties Because we are continuouslyimproving our products and services Pentair reserves the right to chang...

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