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IntelliChlor Electronic Chlorine Generator COMSYS-10 Installation Guide

Installation

Before installing the IntelliChlor CIC60 system, please read all SAFETY PRECAUTIONS below.

Kit Contents

- Five Power Centers (one primary, four secondary)
- One CIC60P cell
- Four CIC60S cells
- Installation Guide (this manual)

Required Tools

- Medium phillips or flathead screwdriver (and ten screws)
- Electric drill and 1/4" masonry drill bit. (To mount Power Center Bank)

Mount Power Center  Banks To Wall

1. Locate a wall near the pool equipment area within 15 feet of the IntelliChlor cells. Position the

CPC103 POWER CENTER BANK on the wall at eye level. Mount and secure the power center
bank to the wall using six (6) screws (not provided in kit). See illustration on next page.

2. Position the CPC202 POWER CENTER BANK on the wall at eye level either just below or to

the right of the CPC103.

3. Mount and secure the CPC103 power center bank to the wall using six (6) screws (not provided in

kit). See next page for illustration.

SAFETY PRECAUTIONS - PLEASE READ BEFORE PROCEEDING

IMPORTANT SAFETY PRECAUTIONS. PLEASE READ THE FOLLOWING:
Read all the safety precautions in this manual before attempting any electrical wiring. Be
sure to read and follow all safety Instructions on page ii. Wiring should only be performed
by a qualified professional.
 When using electrical products, basic precautions should
always be followed, including the following:

RISK OF ELECTRIC SHOCK, WHICH CAN RESULT IN SERIOUS INJURY OR DEATH.  Before
attempting installation of service, ensure that all power to the circuit supplying power to the
system is disconnected/switched off at the circuit breaker.  The Power Center must be
interconnected with pool pump motor power source. This insures the IntelliChlor chlorinator and
pool pump will switch on and off together.

•   Grounding (earth bonding) is required. The unit should be installed by a qualified service
     person and grounded.

CAUTION - Install the IntelliChlor cell a minimum of two (2) feet from the heater outlet.

• Allow ample access to the IntelliChlor control panel buttons and the IntelliChlor Power Center.

• Pipe couplings: Schedule 80, maximum pressure 150 psi at 70° F.

• Operate unit with a minimum flow rate of 25 gpm per celll. For high flow applications, use a

bypass loop.

Summary of Contents for 520974

Page 1: ...IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS INTELLICHLOR SALT CHLORINATOR COMMERCIAL SYSTEM COMSYS 10 P N 520974 INSTALLATION GUIDE...

Page 2: ...hours Comsys 10 5 cell 1 primary and 4 secondary produces ten pounds of chlorine per day The ORP system not provided is a separate device that monitors the available chlorine in the water and when ne...

Page 3: ...E PROCEEDING IMPORTANT SAFETY PRECAUTIONS PLEASE READ THE FOLLOWING Read all the safety precautions in this manual before attempting any electrical wiring Be sure to read and follow all safety Instruc...

Page 4: ...REAKER to the junction box Note ThisAC power should be on its own breaker for future servicing Note For 110VAC operations each power center will need to be re configured A 110VAC wiring diagram is pro...

Page 5: ...abeled WIRED FOR 220V Do not applyAC power yet 5 Connect the two 2 twisted wires labeled ORP SENSOR to the ORP chlorine controller panel AcuTrol etc not included in kit Carefully place the connection...

Page 6: ...t the two wires from the CPC202 into terminal block in same order as the wires already connected Be sure to match the wire colors GREEN to GREEN and YELLOW to YELLOW 10 Replace the cover on the upper...

Page 7: ...and the buttons can be pressed if needed CAUTION Do not install upside down 4 Verify water flow direction See the FLOW arrow located on the IntelliChlor cell near the input coupling IMPORTANT MANIFOL...

Page 8: ...r on the receptacle turn it slowly until the plug pins are inserted into the receptacle then twist it to lock it in place 2 Plug the four SECONDARY cell power connectors into each of the power centers...

Page 9: ...de PRIMARY SECONDARY SECONDARY Terminal Screw Connector CPC203 CPC103 SECONDARY SECONDARY Power Centers The PRIMARY and SECONDARYpower centers have been pre wired with communication wires as shown bel...

Page 10: ...is flashing the cell has become dirty and requires acid cleaning Turn off the circuit breaker to the power centers disable water flow through the manifold either an external valve or turn off the filt...

Page 11: ...h salt is in the water to produce chlorine cell is OFF 1 Add salt to the water and bring up to 3600ppm Allow it to mix for 24 hours 2 The salt level will be checked every 8 hours by the cells and disp...

Page 12: ...ion in order to minimize the corrosion and deterioration that is inherent in and around salt water pools PENTAIR WATER POOL AND SPA INC 1620 HAWKINS AVE SANFORD NC 27330 919 566 8000 10951 WEST LOS AN...

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